Core manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-11020792-B1
Application number	US-202017023649-A
Country	US
Kind code	B1
Filing date	Sep 17, 2020
Priority date	Dec 19, 2019
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

Provided is a core manufacturing apparatus including: a storage unit configured to store core sand; a kneading vessel configured to be fed with the core sand; a kneading rod configured to knead the core sand; and a piston configured to eject the kneaded core sand. The kneading vessel is capable of transitioning between a horizontally lying state and a vertically standing state and configured to be fed with the core sand in the horizontally lying state. The piston is configured to eject and pack the core sand into a mold with the kneading vessel in the vertically standing state. The storage unit is turnably coupled to the kneading vessel and configured to remain coupled to the kneading vessel in the same posture while the kneading vessel turns.

First claim

What is claimed is:

1. A core manufacturing apparatus comprising:
a storage unit configured to store core sand;
a kneading vessel, which is tubular, configured to be fed with the core sand though a feed port to which the storage unit is coupled;
a kneading rod provided inside the kneading vessel so as to extend in a longitudinal direction of the kneading vessel, and configured to knead the core sand by rotating around an axis parallel to the longitudinal direction; and
a piston configured to eject the kneaded core sand from one end, in the longitudinal direction, of the kneading vessel, wherein:
the kneading vessel is configured to be able to transition between a horizontally lying state and a vertically standing state by turning around a first shaft;
the kneading vessel is configured to be fed with the core sand in the horizontally lying state through the feed port that is located on an upper side of the kneading vessel;
the piston is configured to eject the core sand downward and pack the core sand into a mold with the kneading vessel in the vertically standing state; and
the storage unit is coupled to the kneading vessel so as to be turnable around a second shaft parallel to the first shaft, and is configured to remain coupled to the kneading vessel in the same posture while the kneading vessel turns.

2. The core manufacturing apparatus according to claim 1 , further comprising a parallel linkage having a driver that has the first shaft and the second shaft as joints.

3. The core manufacturing apparatus according to claim 2 , wherein:
the parallel linkage includes a first link fixed on the kneading vessel;
the kneading vessel further includes a turning support member that supports the kneading vessel;
the storage unit further includes a support member that supports the storage unit;
the kneading vessel is configured to be supported through the first link so as to be turnable around the first shaft; and
the support member is coupled to the first link so as to be turnable around the second shaft.

4. The core manufacturing apparatus according to claim 3 , wherein the parallel linkage includes a second link that is coupled to the turning support member so as to be turnable around a third shaft and coupled to the support member so as to be turnable around a fourth shaft.

5. The core manufacturing apparatus according to claim 4 , wherein the parallel linkage includes the turning support member, the support member, the first link, and the second link as components, and have the first shaft, the second shaft, the third shaft, and the fourth shaft as joints.

6. The core manufacturing apparatus according to claim 1 , wherein:
the storage unit includes a hopper configured to store the core sand to be fed into the kneading vessel, and a weigher configured to measure a weight of the hopper; and
the weigher is configured to measure a weight of the core sand stored in the hopper while the core sand is supplied to the hopper.

7. The core manufacturing apparatus according to claim 6 , wherein:
the storage unit further includes a preliminary tank configured to store the core sand to be supplied to the hopper, and a valve provided on a pipe connecting the preliminary tank and the hopper to each other; and
when the core sand is supplied from the preliminary tank to the hopper, a degree of opening of the valve is adjusted based on the weight of the hopper measured by the weigher.

Assignees

• Toyota Motor Co Ltd

Inventors

• Kajita Naoya
• Asano Junji
• NAGASHIMA Shota

Classifications

• B22C15/06 Primary

  involving mechanical gearings, e.g. crank gears (B22C15/04 takes precedence) · CPC title

• B22C5/14

  Equipment for storing or handling the dressed mould material, forming part of a plant for preparing such material · CPC title

• B22C5/12

  for filling flasks (in combination with compacting B22C15/20 - B22C15/28) · CPC title

• B22C5/0409

  Blending, mixing, kneading or stirring; Methods therefor (B22C5/0486 takes precedence) · CPC title

• B22C15/24

  involving blowing devices in which the mould material is supplied in the form of loose particles · CPC title