Spinal connectors and related methods

Patent metadata

Field	Value
Publication number	US-11020151-B2
Application number	US-201715634022-A
Country	US
Kind code	B2
Filing date	Jun 27, 2017
Priority date	Sep 25, 2014
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

In some embodiments, a connector can be configured to couple a first fixation element (e.g., a first rod) to a second fixation element (e.g., a second rod). One or both of the first and second fixation elements can be included with the connector, or one or both can be separately provided. In some instances, at least one of the fixation elements is previously implanted in a patient. The connector can provide one or more degrees of freedom between the first and second fixation elements. The connector can also include a locking element configured to (1) lock one or more of the fixation elements to the connector, and (2) lock one or more of the degrees of freedom between the fixation elements. The connector can be configured to snap onto or otherwise engage a fixation element in a manner that provides tactile and/or audible feedback to the surgeon.

First claim

The invention claimed is:

1. A spinal fixation method, comprising:
forming a first minimally-invasive pathway to access a first vertebra;
delivering a screw through the first minimally-invasive pathway;
implanting the screw in the first vertebra;
forming a second minimally-invasive pathway to access a first spinal fixation element coupled to at least one other vertebra;
delivering a second spinal fixation element and a spinal connector coupled thereto through the second minimally-invasive pathway, the second spinal fixation element including an opening configured to receive a rigidly affixed portion of the spinal connector therethrough;
moving the spinal connector relative to the second spinal fixation element about one or more degrees of freedom to position at least a portion of the second spinal fixation element in engagement with the screw; and
actuating a locking element of the spinal connector to lock the spinal connector to the first spinal fixation element and to lock the one or more degrees of freedom.

2. The method of claim 1 , wherein moving the spinal connector comprises moving the second spinal fixation element subcutaneously into engagement with the screw.

3. The method of claim 1 , wherein the first spinal fixation element is a previously-implanted spinal fixation element.

4. The method of claim 1 , wherein the spinal connector comprises a clamp having the rigidly affixed portion received in the opening of the second spinal fixation element, and wherein the one or more degrees of freedom comprises a first rotational degree of freedom by which the second spinal fixation element is rotatable with respect to the clamp about a longitudinal axis of the opening and a second rotational degree of freedom by which the second spinal fixation element is rotatable with respect to the clamp about a transverse axis of the opening.

5. The method of claim 1 , wherein the spinal connector comprises a clamp having the rigidly affixed portion received in the opening of the second spinal fixation element, and wherein moving the spinal connector comprises pivoting the rigidly affixed portion about a longitudinal axis of the opening and about a transverse axis of the opening.

6. The method of claim 1 , wherein the spinal connector comprises a clamp having the rigidly affixed portion received in the opening of the second spinal fixation element and a washer disposed around the stud portion, and wherein moving the spinal connector comprises engaging surface features formed on the washer with corresponding surface features formed on the mating feature.

7. The method of claim 1 , wherein the spinal connector comprises first and second arms coupled to one another at a hinge portion and having tapered outer surfaces, and wherein actuating the locking element comprises advancing a locking nut along the first and second arms to squeeze the arms together.

8. The method of claim 1 , wherein actuating the locking element consists only of rotating a single locking element.

9. The method of claim 1 , further comprising positioning the second spinal fixation element such that the second spinal fixation element extends around a bone anchor secured to the first spinal fixation element.

10. The method of claim 1 , further comprising attaching the spinal connector to the first spinal fixation element at a location intermediate first and second bone anchors securing the first spinal fixation element to bone.

11. A spinal fixation method, comprising:
forming a first minimally-invasive pathway to access a first vertebra;
delivering a screw through the first minimally-invasive pathway;
implanting the screw in the first vertebra;
forming a second minimally-invasive pathway to access a first spinal fixation element coupled to at least one other vertebra;
delivering a second spinal fixation element through the first minimally-invasive pathway to position a portion of the second spinal fixation element in the second minimally-invasive pathway;
inserting a spinal connector through the second minimally-invasive pathway and coupling the spinal connector to the first and second spinal fixation elements by actuating a single, preassembled locking element to cause the spinal connector to clamp down on the first spinal fixation element and to lock any degrees of freedom of the second spinal fixation element with respect to the spinal connector and the first spinal fixation element using a single movement, the second spinal fixation element including an opening configured to receive a rigidly affixed portion of the spinal connector therethrough; and
securing the second spinal fixation element to the screw.

12. The method of claim 11 , wherein coupling the spinal connector further comprises:
adjusting one or more degrees of freedom of the spinal connector to position the spinal connector with respect to the first and second spinal fixation elements.

13. A spinal fixation method, comprising:
clamping a spinal connector having a first spinal fixation element coupled thereto onto a second spinal fixation element, the first spinal fixation element including an opening configured to receive a portion of the spinal connector therethrough; and
rotating a locking element to drive first and second opposed shoes radially outward relative to a rotation axis of the locking element to simultaneously lock the spinal connector to the second spinal fixation element and to lock one or more degrees of freedom between the spinal connector and the first spinal fixation element;
wherein a first longitudinal axis of the first spinal fixation element is obliquely angled relative to a second longitudinal axis of the second spinal fixation element about a longitudinal axis of the spinal connector that is perpendicular to each of the first and second longitudinal axes.

14. A spinal fixation method, comprising:
clamping a spinal connector having a first spinal fixation element coupled thereto onto a second spinal fixation element; and
rotating a locking element to drive first and second opposed shoes radially outward relative to a rotation axis of the locking element to simultaneously lock the spinal connector to the second spinal fixation element and to lock one or more degrees of freedom between the spinal connector and the first spinal fixation element;
wherein a first longitudinal axis of the first spinal fixation element is obliquely angled relative to a second longitudinal axis of the second spinal fixation element about a longitudinal axis of the spinal connector that is perpendicular to each of the first and second longitudinal axes, and
wherein the first spinal fixation element is constrained to move within a plane perpendicular to the longitudinal axis of the spinal connector.

Assignees

• Depuy Synthes Products Inc

Inventors

• Bootwala Zoher
• Gorhan Michael
• Laware Adam

Classifications

• A61B17/7011

  Longitudinal element being non-straight, e.g. curved, angled or branched (adjustable length longitudinal elements A61B17/7014; A61B17/7019 takes precedence, e.g. coil springs) · CPC title

• A61B17/7049 Primary

  Connectors, not bearing on the vertebrae, for linking longitudinal elements together (A61B17/7055, A61B17/7053, A61B17/7019 take precedence) · CPC title

• A61B17/705

  for linking adjacent ends of longitudinal elements · CPC title