Electric machine with stator windings having over-under end loops

Patent metadata

Field	Value
Publication number	US-11018541-B2
Application number	US-201715652456-A
Country	US
Kind code	B2
Filing date	Jul 18, 2017
Priority date	Jul 28, 2016
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

A multi-phase electric machine having plurality of windings are mounted on the stator core and define a plurality of phases with each phase having at least two parallel windings. A standard pitch is defined between each pole of each phase, the pitch being a common circumferential spacing between corresponding slots of each pole. Each of the windings has a position change end loop at the same location, wherein the position change end loops define a non-standard pitch to thereby change the relative positions of the parallel windings in the slots. At each set of such position change end loops, the windings defining a greater pitch extend over the windings defining a lesser pitch.

First claim

What is claimed is:

1. A multi-phase electric machine comprising:
a stator operably coupled with a rotor wherein the rotor is rotatable relative to the stator;
the stator including a stator core defining a central opening and a plurality of axially extending slots which circumscribe the central opening;
a plurality of windings mounted on the stator core wherein the plurality of windings define a plurality of phases and wherein, for each phase, the plurality of windings include:
at least three parallel windings;
the stator assembly defining a standard pitch between each pole of each phase, the pitch being a common circumferential spacing between corresponding slots of each pole; and
wherein each of the parallel windings of each phase includes at least one position change end loop, wherein each of the parallel windings of each phase has one of the position change end loops at the same location, wherein the position change end loops define a non-standard pitch to thereby change the relative positions of the parallel windings in the slots.

2. The electric machine of claim 1 wherein a first set of position change end loops is disposed between a selected pole and an adjacent pole and wherein a first winding of the first set of position change end loops is disposed at one of the clockwise and counterclockwise ends of the pole at the selected pole and is disposed at the other of the clockwise and counterclockwise ends of the pole at the adjacent pole, the remaining windings of the first set of position change end loops each being shifted one by one slot.

3. The electric machine of claim 2 wherein the first winding defines a pitch that is greater than the standard pitch between the selected and adjacent poles and the remaining windings each define a pitch that is one less than the standard pitch between the selected and adjacent poles.

4. The electric machine of claim 3 wherein the first winding extends over the remaining windings between the selected and adjacent poles.

5. The electric machine of claim 4 wherein there are exactly three windings per phase and the first winding defines a pitch that is two slots greater than the standard pitch between the selected and adjacent poles.

6. The electric machine of claim 2 wherein the first winding defines a pitch that is less than the standard pitch between the selected and adjacent poles and the remaining windings each define a pitch that is one greater than the standard pitch between the selected and adjacent poles.

7. The electric machine of claim 6 wherein the remaining windings extend over the top of the first winding between the selected and adjacent poles.

8. The electric machine of claim 7 wherein there are exactly three windings per phase and the first winding defines a pitch that is two slots less than the standard pitch between the selected and adjacent poles.

9. The electric machine of claim 1 wherein, at each set of position change end loops, the windings defining a greater pitch extend over the windings defining a lesser pitch.

10. The electric machine of claim 9 wherein the windings define a phase shift wherein for each pole, there are a greater number of slots than windings.

11. The electric machine of claim 9 wherein each winding includes a plurality of position change end loops.

12. The electric machine of claim 1 wherein the electric machine is a three phase electric machine.

Assignees

• Borgwarner Inc

Inventors

• Neet Kirk E
• Sailors Timothy J

Classifications

• H02K3/48

  in slots · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/14

  with transposed conductors, e.g. twisted conductors · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K1/165 Primary

  Shape, form or location of the slots · CPC title