Interface for power systems

Patent metadata

Field	Value
Publication number	US-11016452-B2
Application number	US-201916280711-A
Country	US
Kind code	B2
Filing date	Feb 20, 2019
Priority date	Feb 20, 2018
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

A controller hardware in the loop (CHIL) interface is disclosed. The CHIL interface comprises software and hardware that redirects a signal flow, including modulation signals and measurements exchanged between controller logic and a power electronics converter (PEC), to a CHIL port. Accordingly, the CHIL port provides access to the controller logic, at a digital level, throughout phases of the controller's lifetime (i.e., design, installation, maintenance, upgrade). Thus, the CHIL interface facilitates the use of PEC simulators for testing. The CHIL interface can detach the actual PEC from the control logic so testing can be performed with or without an operating PEC and can avoid the need for dedicated and error prone signal conditioning circuitry that is external to the controller.

First claim

The invention claimed is:

1. A power conversion system comprising:
a power electronics converter (PEC) that is configurable to convert electrical energy from one form to another;
a controller connected to the PEC that controls operation of the PEC, wherein the controller comprises:
a processor;
a controller hardware in loop (CHIL) port; and
a CHIL interface that is configurable to couple the processor to the CHIL port (i) instead of the PEC or (ii) in addition to the PEC;

a PEC simulator connected to the CHIL port and a computer connected to the PEC simulator and/or the CHIL port, wherein the PEC simulator simulates the operation of the PEC in response to digital signals from the processor,
wherein the computer is configured to test the PEC and/or the controller using the PEC simulator, said test comprising:
configuring the CHIL interface to couple the processor to the CHIL port and the PEC so that control signals from the processor for the PEC are also received at the CHIL port, and
(a) comparing a first response from the PEC to a second response from the PEC simulator, wherein the first and second responses correspond to the same control signal from the processor for controlling the PEC; or
(b) comparing a response from the PEC simulator to a known value, wherein the response corresponds to a control signal from the processor for controlling the PEC simulator.

2. The power conversion system according to claim 1 , wherein the CHIL port is integrated with the controller so that the computer and/or the PEC simulator may be connected to or disconnected from the CHIL port at any point during the operational lifetime of the controller without altering the connection between the controller and the PEC.

3. A method for testing a power conversion system, the method comprising:
providing a power conversion system comprising a controller and a power electronics converter (PEC), wherein the controller comprises a controller hardware in loop (CHIL) interface that is configurable to couple a processor of the controller to a CHIL port on the controller (i) instead of the PEC or (ii) in addition to the PEC;
connecting a PEC simulator to the CHIL port;
configuring the CHIL interface to couple the processor to the CHIL port and the PEC so that control signals from the processor for the PEC are also received at the CHIL port; and
comparing a first response from the PEC to a second response from the PEC simulator to test the power conversion system, wherein the first and second responses correspond to the same control signal from the processor for controlling the PEC.

4. A method for testing a power conversion system, the method comprising:
providing a power conversion system comprising a controller and a power electronics converter (PEC), wherein the controller comprises a controller hardware in the loop (CHIL) interface that is configurable to couple a processor of the controller to a CHIL port on the controller (i) instead of the PEC or (ii) in addition to the PEC;
connecting a PEC simulator to the CHIL port;
configuring the CHIL interface to couple the processor to the CHIL port and decouple the processor from the PEC so that control signals from the processor are only received at the CHIL port; and
comparing a response from the PEC simulator to a known value to test the power conversion system, wherein the response corresponds to a control signal from the processor for controlling the PEC simulator.

5. The method according to claim 4 , wherein the CHIL port is integrated with the controller so that the PEC simulator may be connected to or disconnected from the CHIL port at any point during the operational lifetime of the controller without altering the connection between the controller and the PEC.

6. The method according to claim 4 , further comprising:
connecting a computer connected to the CHIL port and/or the PEC simulator.

7. The method according to claim 6 further comprising:
performing the operations of configuring and comparing at the computer.

8. A controller that controls the operation of a power electronics converter (PEC) in a power conversion system, the controller comprising:
a processor;
a controller hardware in loop (CHIL) port; and
a CHIL interface that is configurable to couple the processor to the CHIL port (i) instead of the PEC or (ii) in addition to the PEC;
wherein the CHIL port is integrated with the controller so that a computer and/or a PEC simulator may be connected to or disconnected from the CHIL port at any point during the operational lifetime of the controller without altering the connection between the controller and the PEC,
wherein when the PEC simulator is connected to the CHIL port, the PEC simulator simulates the operation of the PEC in response to digital signals from the processor, and
wherein when a computer is connected to the CHIL port and/or the PEC simulator, the computer is configured to test the PEC and/or the controller using the PEC simulator.

9. The controller according to claim 8 , wherein the test of the PEC and/or the controller comprises:
configuring the CHIL interface to couple the processor to the CHIL port and the PEC so that control signals from the processor for the PEC are also received at the CHIL port; and
comparing a first response from the PEC to a second response from the PEC simulator, wherein the first and second responses correspond to the same control signal from the processor for controlling the PEC.

10. The controller according to claim 9 , wherein the test of the system for converting power comprises:
configuring the CHIL interface to couple the processor to the CHIL port and decouple the processor from the PEC so that control signals from the processor are only received at the CHIL port; and
comparing a response from the PEC simulator to a known value, wherein the response corresponds to a control signal from the processor for controlling the PEC simulator.

Assignees

• Univ Florida State Res Found Inc

Inventors

• Steurer Michael
• Schoder Karl
• Stanovich Mark
• Langston James

Classifications

• G05B19/0423 Primary

  Input/output · CPC title

• G05B17/02 Primary

  electric · CPC title

• G05B2219/23446

  HIL hardware in the loop, simulates equipment to which a control module is fixed · CPC title