Piston compressor

Patent metadata

Field	Value
Publication number	US-11015587-B2
Application number	US-201916365181-A
Country	US
Kind code	B2
Filing date	Mar 26, 2019
Priority date	Mar 30, 2018
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

A piston compressor includes a housing, a drive shaft, a fixed swash plate, a plurality of pistons, a movable body, and a control valve. The housing includes a cylinder block having a plurality of cylinder bores and a plurality of first communication passages. The movable body has a second communication passage that intermittently communicates with each of the first communication passages by rotation of the drive shaft. A flow rate of refrigerant discharged from a compression chamber into a discharge chamber changes according to a position of the movable body in a direction of an axis of the drive shaft. The control valve is configured to control a control pressure. The first communication passages are connected to the second communication passage by the movable body and disconnected from the second communication passage by the drive shaft.

First claim

What is claimed is:

1. A piston compressor comprising:
a housing including a cylinder block, a discharge chamber, a swash plate chamber, and a shaft hole, the cylinder block having a plurality of cylinder bores and a plurality of first communication passages in communication with the plurality of cylinder bores;
a drive shaft rotatably supported in the shaft hole;
a fixed swash plate configured to rotate in the swash plate chamber by rotation of the drive shaft and having a constant inclination angle with respect to a plane that is perpendicular to the drive shaft;
a plurality of pistons, each of the pistons being accommodated in the corresponding cylinder bore, the piston forming a compression chamber in the cylinder bore and being coupled to the fixed swash plate;
a discharge valve configured to discharge refrigerant from the compression chamber into the discharge chamber;
a movable body disposed in the drive shaft and rotatable together with the drive shaft, the movable body being movable with respect to the drive shaft in a direction of an axis of the drive shaft according to a control pressure, the movable body having a second communication passage that intermittently communicates with each of the first communication passages by the rotation of the drive shaft, wherein a flow rate of the refrigerant discharged from the compression chamber into the discharge chamber changes according to a position of the movable body in the direction of the axis of the drive shaft; and
a control valve configured to control the control pressure, wherein
the first communication passages are connected to the second communication passage by the movable body, and
some of the first communication passages are disconnected from the second communication passage by the outer surface of the drive shaft that is exposed to the some of the first communication passages.

2. The piston compressor according to claim 1 , wherein
the drive shaft includes a main body and a guiding window,
the main body faces the some of the first communication passages in communication with the corresponding compression chamber in a compression stroke or a discharge stroke, and
the guiding window is located opposite to the main body with respect to the axis, and the guiding window exposes the movable body to the shaft hole while guiding the movable body, and
the movable body is disposed in the guiding window and is movable in the direction of the axis of the drive shaft.

3. The piston compressor according to claim 2 , wherein
the movable body includes a forming surface and the second communication passage,
the forming surface with the main body fits to the shaft hole, and
the second communication passage is recessed in the forming surface.

4. The piston compressor according to claim 1 , wherein the second communication passage is formed in an outer peripheral surface of the movable body.

5. The piston compressor according to claim 1 , wherein a communication angle around the axis that is formed by the second communication passage and the first communication passages communicating with the second communication passage per rotation of the drive shaft changes according to the position of the movable body in the direction of the axis.

6. A piston compressor comprising:
a housing including a cylinder block, a discharge chamber, a swash plate chamber, and a shaft hole, the cylinder block having a plurality of cylinder bores and a plurality of first communication passages in communication with the plurality of cylinder bores;
a drive shaft rotatably supported in the shaft hole;
a fixed swash plate configured to rotate in the swash plate chamber by rotation of the drive shaft and having a constant inclination angle with respect to a plane that is perpendicular to the drive shaft;
a plurality of pistons, each of the pistons being accommodated in the corresponding cylinder bore, the piston forming a compression chamber in the cylinder bore and being coupled to the fixed swash plate;
a discharge valve configured to discharge refrigerant from the compression chamber into the discharge chamber;
a movable body disposed in the drive shaft and rotatable together with the drive shaft, the movable body being movable with respect to the drive shaft in a direction of an axis of the drive shaft according to a control pressure, the movable body having a second communication passage that intermittently communicates with each of the first communication passages by the rotation of the drive shaft, wherein a flow rate of the refrigerant discharged from the compression chamber into the discharge chamber changes according to a position of the movable body in the direction of the axis of the drive shaft; and
a control valve configured to control the control pressure, wherein
the drive shaft includes a main body that faces some of the first communication passages in communication with the corresponding compression chamber in a compression stroke or a discharge stroke,
the movable body has a forming surface that is located opposite to the main body with respect to the axis and is exposed in the shaft hole,
the first communication passages are connected to the second communication passage by the movable body, and
the some of the first communication passages are disconnected from the second communication passage by the main body facing the some of the first communication passages.

7. The piston compressor according to claim 6 , wherein the forming surface forms a cylindrical body by cooperating with the main body.

8. The piston compressor according to claim 6 , wherein
the compression chamber is in a suction stroke while the piston moves from a top dead center to a bottom dead center,
the compression chamber is in the compression stroke or the discharge stroke while the piston moves from the bottom dead center to the top dead center,
the some of the first communication passages are disconnected from the second communication passage by the main body facing the some of the first communication passages that are in communication with the corresponding compression chamber in the compression stroke or the discharge stroke, and
at least one of the first communication passages is disconnected from the second communication passage by the forming surface that faces the at least one first communication passage in communication with the corresponding compression chamber in the suction stroke as the movable body moves such that the flow rate of the refrigerant gas introduced into the compression chamber in the suction stroke is reduced.

9. The piston compressor according to claim 6 , wherein
the drive shaft includes a guiding window that is located opposite to the main body with respect to the axis, and the guiding window exposes the movable body to the shaft hole while guiding the movable body,
the movable body is disposed in the guiding window and is movable in the direction of the axis of the drive shaft,
the drive shaft has a limiting surface that comes into contact with the movable body to limit a movement of the movable body in the direction of the axis, and
the limiting surface is formed in the guiding window.

10. The piston compressor according to claim 6 , wherein
the drive shaft includes a guiding window that is located opposite to the main body with respect to the axis, and the guiding window exposes the movable body to the shaft hole while guiding the movable body,
the movable body is disposed in the guiding window and is movable in the direction of the axis of the drive shaft,
the main body has a guiding surface that faces the guiding window and extends in the direction of the axis, and
the movable body has a guided surface that is guided by the guidi

Assignees

• Toyota Jidoshokki Kk

Inventors

• Nishii Kei
• Yamamoto Shinya
• Kanai Akinobu
• Inoue Yoshinori

Classifications

• F04B39/10 Primary

  Adaptations or arrangements of distribution members · CPC title

• F04B27/1018 Primary

  Cylindrical distribution members · CPC title

• F04B49/08

  Regulating by delivery pressure · CPC title

• F04B49/225

  with throttling valves or valves varying the pump inlet opening or the outlet opening · CPC title

• F04B27/10 Primary

  having stationary cylinders · CPC title