Systems and methods for in-cylinder fuel dosing for exhaust aftertreatment system thermal management

Patent metadata

Field	Value
Publication number	US-11015540-B2
Application number	US-201716339634-A
Country	US
Kind code	B2
Filing date	Oct 3, 2017
Priority date	Oct 7, 2016
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

An apparatus comprises a first circuit and a second circuit. The first circuit is structured to determine that a combustion cylinder is operating in a transition period between an exhaust stroke and an intake stroke of the combustion cylinder. The second circuit is structured to provide an injection command during the transition period to a fuel injector associated with the combustion cylinder, the injection command being to inject fuel into a combustion chamber of the combustion cylinder such that at least a portion of the fuel escapes from the combustion chamber through an exhaust port of the combustion cylinder.

First claim

What is claimed is:

1. An apparatus, comprising:
a first circuit structured to determine when a combustion cylinder is operating in a transition period between an exhaust stroke and an intake stroke of the combustion cylinder; and
a second circuit structured to provide an injection command during the transition period to a fuel injector associated with the combustion cylinder, the injection command being to inject fuel into a combustion chamber of the combustion cylinder such that a portion of the fuel escapes from the combustion chamber through an exhaust port of the combustion cylinder and a remainder of the fuel remains within the combustion chamber.

2. The apparatus of claim 1 , wherein an exhaust valve associated with the combustion cylinder is in an open position during the transition period between the exhaust stroke and the intake stroke.

3. The apparatus of claim 2 , further comprising a valve circuit structured to selectively actuate the exhaust valve between the open position and a closed position.

4. The apparatus of claim 2 , wherein the exhaust valve is actuated between the open position and a closed position by a camshaft of the engine.

5. The apparatus of claim 1 , wherein the transition period between the exhaust stroke and the intake stroke is within a range of crank angles of a piston of the combustion cylinder between a first crank angle of about 270 degrees after top-dead-center (ATDC) of the exhaust stroke and a second crank angle of about 270 degrees before top-dead-center (BTDC) of the intake stroke.

6. The apparatus of claim 5 , wherein the fuel is injected at an injection crank angle between 360 degrees BTDC and 270 degrees BTDC of the intake stroke.

7. The apparatus of claim 1 , wherein the remainder of the fuel facilitates a premixed charge compression ignition during a subsequent compression stroke of the combustion cylinder.

8. A method, comprising:
operating an engine according to a combustion cycle having an intake stroke, a compression stroke, a power stroke, and an exhaust stroke, wherein the engine comprises a combustion cylinder defining a combustion chamber having an intake port and an exhaust port, the exhaust port fluidly coupled to an exhaust aftertreatment system, an intake valve positioned to selectively open the intake port, an exhaust valve positioned to selectively open the exhaust port, a fuel injector, and a piston, and wherein the exhaust valve is in an open position during a transition period between the exhaust stroke and the intake stroke;
injecting, by a fuel injector responsive to a command from a processor, fuel into the combustion chamber during the transition period between the exhaust stroke and the intake stroke such that a portion of the fuel escapes from the combustion chamber through the exhaust port and a remainder of the fuel remains within the combustion chamber.

9. The method of claim 8 , wherein the portion of the fuel that escapes through the exhaust port combusts within the exhaust aftertreatment system, thereby increasing a temperature of components of the exhaust aftertreatment system.

10. The method of claim 8 , wherein the remainder of the fuel facilitates a premixed charge compression ignition.

11. The method of claim 8 , further comprising one or both of:
maintaining the exhaust valve in the open position during the transition period between the exhaust stroke and the intake stroke; and
actuating the intake valve into the open position at the beginning of the transition period.

12. The method of claim 8 , further comprising monitoring, via a sensor, a crank angle indicative of a current stroke and a current position of the piston within the combustion cylinder.

13. The method of claim 12 , wherein the transition period between the exhaust stroke and the intake stroke is within a range of crank angles of the piston of the combustion cylinder between a first crank angle of about 270 degrees after top-dead-center (ATDC) of the exhaust stroke and a second crank angle of about 270 degrees before top-dead-center (BTDC) of the intake stroke.

14. The method of claim 13 , wherein the fuel is injected into the combustion chamber via the fuel injector at an injection crank angle between 360 degrees BTDC and 270 degrees BTDC of the intake stroke.

15. A system, comprising:
an engine system including:
a combustion cylinder defining a combustion chamber, an intake port, and an exhaust port;
a fuel injector structured to selectively inject fuel into the combustion chamber;
an intake valve structured to selectively open the intake port to facilitate drawing air into the combustion chamber through the intake port;
an exhaust valve structured to selectively open the exhaust port to facilitate expelling exhaust from the combustion chamber to an exhaust aftertreatment system through the exhaust port; and
a piston slidably received within the combustion cylinder;

a sensor structured to acquire data indicative of a crank angle of the piston, the crank angle indicating at least one of a current stroke and a current position of the piston within the combustion chamber, the current stroke including one of an intake stroke, a compression stroke, a power stroke, and an exhaust stroke; and
a controller structured to:
monitor the crank angle of the piston;
determine that the crank angle is within a target angle range, the target angle range being during a transition period between the exhaust stroke and the intake stroke; and
provide a command to the fuel injector to inject the fuel into the combustion chamber while the crank angle is within the target angle range such that a portion of the fuel escapes from the combustion chamber through the exhaust port and a remainder of the fuel remains within the combustion chamber.

16. The system of claim 15 , wherein the exhaust valve and the intake valve are in an open position during the transition period.

17. The system of claim 15 , wherein the remainder of the fuel facilitates premixed charge compression ignition.

18. The system of claim 15 , further comprising a camshaft structured to actuate at least one of the intake valve and the exhaust valve into an open position during the transition period between the exhaust stroke and the intake stroke, wherein the intake valve and the exhaust valve are mechanically operated valves.

19. The system of claim 15 , wherein the controller is further structured to provide a command to actuate at least one of the intake valve and the exhaust valve into an open position during the transition period between the exhaust stroke and the intake stroke, wherein the intake valve and the exhaust valve are electrically operated valves.

20. The system of claim 15 , wherein the target angle range is within a first crank angle of 360 degrees before top-dead-center (BTDC) and a second crank angle of 270 degrees BTDC of the intake stroke.

Assignees

• Cummins Inc

Inventors

• Mahato Chandan
• Hoehne John L
• Linen E Nathan
• Mishra Shounak
• Mahadevan Boopathi S
• Henderson Foy C

Classifications

• F02D2041/001

  for engines with variable valve actuation · CPC title

• F02D41/0007

  for control of turbo-charged or super-charged engines (control of the pumps per se F02B37/12) · CPC title

• F02D41/3035

  a mode being the premixed charge compression-ignition mode · CPC title

• B01D53/9477

  with catalysts positioned on separate bricks, e.g. exhaust systems · CPC title

• F02D41/405

  with post injections · CPC title