Center pipe for plasma torch, electrode, and plasma torch

Patent metadata

Field	Value
Publication number	US-11014188-B2
Application number	US-201916264838-A
Country	US
Kind code	B2
Filing date	Feb 1, 2019
Priority date	Jan 30, 2015
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

A center pipe is used in a plasma torch including a base portion and an electrode to supply cooling water into the electrode. The center pipe includes a pipe body and a contact piece. The pipe body has a tube-like shape with a cooling water channel therein. The pipe body is electrically conductive and configured to be electrically connected to an external power source via the base portion. The contact piece is arranged radially outside the pipe body at an intermediate position between a base end surface and a tip end surface of the pipe body. The contact piece is electrically conductive and energizes the electrode through contact with an internal circumferential surface of the electrode. The base end surface is disposed outside the electrode when the center pipe is inserted into the electrode. The pipe body is configured to be electrically connected to the electrode via the contact piece.

First claim

What is claimed is:

1. A center pipe for a plasma torch for plasma cutting, the plasma torch including a base portion and an electrode, the center pipe being inserted into the electrode in order to supply cooling water into the electrode, the center pipe comprising:
a pipe body having a tube-like shape including a base end surface and a tip end surface opposite the base end surface in an axial direction of the tube-like shape, the pipe body being configured to be electrically connected to an electrical power source outside of the plasma torch via the base portion, the pipe body including a cooling water channel therein, and the pipe body being made of an electrically conductive material; and
a contact piece arranged radially outside an external circumferential surface of the pipe body at an intermediate position between the base end surface and the tip end surface, the contact piece energizing the electrode through contact with an internal circumferential surface of the electrode, and the contact piece being made of an electrically conductive material, wherein

the base end surface is disposed outside the electrode when the center pipe is inserted into the electrode, and
the pipe body is configured to be electrically connected to the electrode via the contact piece.

2. The center pipe according to claim 1 , wherein
the cooling water channel of the pipe body includes a first channel extending from the base end surface toward the tip end surface, and
the first channel is tapered such than an internal diameter of the first channel is wider near the base end surface and narrower toward the tip end surface.

3. The center pipe according to claim 1 , wherein
the cooling water channel of the pipe body includes a first channel, a second channel, and a third channel,
the first channel extending in the axial direction of the tube-like shape from the base end surface toward the tip end surface,
the second channel extending in the axial direction from a tip end surface side of the first channel toward the tip end surface,
the third channel extending in the axial direction from a tip end surface side of the second channel toward the tip end surface, the third channel reaching the tip end surface,
an internal diameter of the third channel being larger than an internal diameter of the second channel, and
the third channel being configured to receive a protruding portion provided on an internal surface of a tip end of the electrode.

4. The center pipe according to claim 3 , wherein,
the external circumferential surface of the pipe body includes a first external circumferential surface, a second external circumferential surface, and a third external circumferential surface that are disposed axially adjacent one another along the axial direction with the second external circumferential surface being disposed between the first external circumferential surface and the third external circumferential surface,
the first external circumferential surface has a larger external diameter than the second external circumferential surface,
the second external circumferential surface has a larger external diameter than the third external circumferential surface, and
the first external circumferential surface surrounds the first channel.

5. The center pipe according to claim 4 , wherein
the pipe body includes a flange portion having a larger external diameter than the first external circumferential surface of the pipe body, the flange portion being disposed at a base end of the pipe body and including the base end surface, and
the center pipe is configured such that the electrical connection of the pipe body to the electrical power source outside of the plasma torch is established by contact of the base end surface of the pipe body against the base portion of the plasma torch.

6. The center pipe according to claim 1 , wherein
the center pipe is configured such that the electrical connection of the pipe body to the electrical power source outside of the plasma torch is established by contact of the base end surface of the pipe body against the base portion of the plasma torch.

7. The center pipe according to claim 6 , wherein
the pipe body includes a flange portion having a larger external diameter than the external circumferential surface of the pipe body, the flange portion being disposed at a base end of the pipe body and including the base end surface.

8. The center pipe according to claim 1 , wherein
the pipe body includes a flange portion having a larger external diameter than the external circumferential surface of the pipe body, the flange portion being disposed at a base end of the pipe body and including the base end surface, and
the contact piece is attached to the external circumferential surface of the pipe body.

9. An electrode for a plasma torch for plasma cutting that includes a center pipe having a cooling water channel therein, the electrode comprising:
an electrode body portion including a tip end and a base end, the tip end and the base end being spaced from each other in an axial direction of the electrode, the electrode body portion having a shorter length in the axial direction than the center pipe;
an internal channel configured to receive the center pipe, the internal channel being formed inside the electrode body portion and extending in the axial direction from the base end toward the tip end, the internal channel having an inlet disposed at a base end surface of the base end of the electrode,
a flange portion that is provided on a base end side of the electrode body portion and includes the base end.

10. The electrode according to claim 9 , further comprising
a protruding portion provided on an internal surface of the electrode body portion at the tip end, the protruding portion protruding toward the base end of the electrode body portion.

11. The electrode according to claim 10 , wherein
the protruding portion is configured and arranged to be at least partially disposed inside a cooling water channel of the center pipe when the electrode and the center pipe are installed in the plasma torch.

12. The electrode according to claim 11 , wherein
the protruding portion fits inside the cooling water channel at a tip end of the center pipe.

13. The electrode according to claim 10 , wherein
a heat resistant insert is embedded into a tip end surface at the tip end of the electrode.

14. The electrode according to claim 13 , wherein
the heat resistant insert is disposed at least partially inside the protrusion.

15. The electrode according to claim 9 , wherein
at least a portion of an internal circumferential surface of the internal channel forms a first energization surface configured to be in contact with a contact piece of the center pipe.

16. A plasma torch including the center pipe according to claim 1 , the plasma torch further comprising:
the base portion; and
the electrode,
the electrode including an internal channel having the internal circumferential surface into which the center pipe is inserted,
at least a portion of the internal circumferential surface of the internal channel forming a first energization surface, which is in contact with the contact piece.

17. The electrode according to claim 9 , wherein
the internal channel includes a linear portion and a tapered portion disposed between the linear portion and the inlet, the tapered portion having a larger internal diameter at the inlet than at a position where the tapered portion adjoins the linear portion, and
the flange portion overlaps the tapered portion in a radial d

Assignees

• Komatsu Ind Corp

Inventors

• Yamaguchi Yoshihiro
• Kondo Keita
• Morimoto Shigeo
• Saio Katsuo

Classifications

• H05H1/3423 Primary

  Connecting means, e.g. electrical connecting means or fluid connections · CPC title

• H05H1/3457

  Nozzle protection devices · CPC title

• H05H1/3436

  Hollow cathodes with internal coolant flow · CPC title

• H05H1/28

  Cooling arrangements · CPC title

• B23K10/00 Primary

  Welding or cutting by means of a plasma · CPC title