Cutting insert and cutting tool

Patent metadata

Field	Value
Publication number	US-11014175-B2
Application number	US-201916444876-A
Country	US
Kind code	B2
Filing date	Jun 18, 2019
Priority date	Jun 19, 2018
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

In an end view, a cutting insert 10 comprises a first connecting part 30A which is inclined such that the first connecting part 30A travels in a first direction as it heads away from a second peripheral side surface part 18 and approaches a fourth peripheral side surface part 22, and also comprises a second connecting part 30B which is connected to a center point serving as an end of the first connecting part 30A and which is inclined such that the second connecting part 30B travels in a third direction as it heads away from the second peripheral side surface part 18 and approaches the fourth peripheral side surface part 22. A cutting edge 24 comprises: a first cutting edge part 24A which is formed on the first connecting part 30A so as to be distant, by a first distance L1, from a virtual plane PR1 including a center point C1; a second cutting edge part 24B which has, in a side view, a concave circular-arc shape having a second curvature radius smaller than a first curvature radius and which is formed on the second connecting part 30B so as to be distant, by a second distance L2 greater than the first distance L1, from the virtual plane PR1; and a third cutting edge part 24C connecting the first cutting edge part 24A and the second cutting edge part 24B.

First claim

What is claimed is:

1. A cutting insert comprising:
a first end surface;
a second end surface opposite to the first end surface;
a through hole which penetrates the first end surface and the second end surface;
a peripheral side surface which connects the first end surface and the second end surface and which comprises a first peripheral side surface part facing in a first direction, a second peripheral side surface part facing in a second direction perpendicular to the first direction, a third peripheral side surface part facing in a third direction perpendicular to the second direction, and a fourth peripheral side surface part facing in a fourth direction perpendicular to the third direction; and
a cutting edge formed in at least part of a connecting part between the first end surface and the first peripheral side surface part, the cutting insert being rotated around a predetermined rotational axis relative to a workpiece material so that the cutting edge cuts the workpiece material, wherein:
in an end view in which the cutting insert is seen from a direction facing the first end surface, the connecting part between the first end surface and the first peripheral side surface part comprises a first connecting part which is inclined such that the first connecting part travels in the first direction as it heads away from the second peripheral side surface part and approaches the fourth peripheral side surface part, and also comprises a second connecting part which is connected to a center point serving as an end of the first connecting part, the second connecting part being inclined such that the second connecting part travels in the third direction as it heads away from the second peripheral side surface part and approaches the fourth peripheral side surface part;
the cutting edge comprises: a first cutting edge part which has, in a side view seen from a direction facing the first peripheral side surface part, a convex circular-arc shape having a first curvature radius and which is formed on the first connecting part so as to be distant, by a first distance, from a virtual plane that is parallel to the first direction and the third direction and perpendicular to the second direction and the fourth direction, and that includes the center point, the center point being at the center of the connecting part between the first peripheral side surface part and the first end surface; a second cutting edge part which has, in the side view, a concave circular-arc shape having a second curvature radius smaller than the first curvature radius and which is formed on the second connecting part so as to be distant, by a second distance greater than the first distance, from the virtual plane; and a bottom third cutting edge part formed in a portion which ranges from the first connecting part to the second connecting part in order to connect the first cutting edge part and the second cutting edge part;
a distance between the first cutting edge part and a second virtual plane, which is perpendicular to the virtual plane and passes through the first peripheral side surface part, the second peripheral side surface part, the third peripheral side surface part, and the fourth peripheral side surface part, is greater than a distance between the second virtual plane and the bottom third cutting edge part, and a distance between the second virtual plane and the second cutting edge part is less than the distance between the second virtual plane and the bottom third cutting edge part;
the cutting edge further comprises a fourth cutting edge part disposed at a distance from the second virtual plane and located between the first cutting edge part and the second peripheral side surface part, and a fifth cutting edge part disposed at a distance from the second virtual plane and located between the second cutting edge part and the fourth peripheral side surface part;
the distance between the second virtual plane and the fourth cutting edge part is greater than the distance between the second virtual plane and each of the first cutting edge part, the second cutting edge part, the bottom third cutting edge part, and the fifth cutting edge part; and
the distance between the second virtual plane and the fifth cutting edge part is less than the distance between the second virtual plane and each of the first cutting edge part, the second cutting edge part, the bottom third cutting edge part, and the fourth cutting edge part.

2. The cutting insert according to claim 1 , wherein a rake angle of the cutting edge with respect to the second virtual plane has a positive value at a connecting point between the first cutting edge part and the bottom third cutting edge part, and gradually increases ranging from the connecting point to the center point.

3. The cutting insert according to claim 1 , wherein the virtual plane includes a central axis of the through hole.

4. The cutting insert according to claim 3 , wherein the cutting insert is formed so as to be of 180-degree rotational symmetry with respect to the central axis of the through hole.

5. The cutting insert according to claim 3 , wherein the cutting insert is formed so as to be of 180-degree rotational symmetry with respect to a second central axis which is perpendicular to the central axis of the through hole and which passes through the first peripheral side surface part and the third peripheral side surface part.

6. The cutting insert according to claim 3 , wherein:
the first end surface includes a flat surface part surrounding the through hole; and
in the side view, a third virtual plane which includes the flat surface part intersects with the bottom edge part, and the second cutting edge part is formed between the flat surface and the second end surface.

7. A cutting tool comprising:
a body rotated around a rotational axis and including an insert seat for holding a cutting insert; and
the cutting insert according to claim 1 which is mounted on the body such that the second end surface comes into contact with the insert seat.

Assignees

• Tungaloy Corp

Inventors

• Aso Takahiro

Classifications

• B23C5/109

  with removable cutting inserts · CPC title

• B23C5/202 Primary

  Plate-like cutting inserts with special form (special form related to securing of the insert B23C5/22) · CPC title

• B23C5/00 Primary

  Milling-cutters (for cutting gear-teeth B23F21/12) · CPC title

• B23C2200/20

  Top or side views of the cutting edge · CPC title

• B23C2200/12

  Side or flank surfaces · CPC title