Fluid for carrying out pollution control in heat engines, and methods for preparing said fluids by producing a homogeneous solution

Patent metadata

Field	Value
Publication number	US-11014045-B2
Application number	US-201615775436-A
Country	US
Kind code	B2
Filing date	Oct 20, 2016
Priority date	Nov 13, 2015
Publication date	May 25, 2021
Grant date	May 25, 2021

Abstract

The present invention describes a fluid which is suitable for the decontamination of heat engines which can carry out both, at the same time, the catalytic reduction of oxides of nitrogen (NOx) contained in exhaust gases and assist in the regeneration of the particulate filter (PF). The invention also describes several embodiments of said fluid.

First claim

The invention claimed is:

1. A process for the preparation of a fluid for the decontamination of heat engines, in order to be able to carry out both, at the same time, the selective catalytic reduction of oxides of nitrogen contained in exhaust gases as well as assisting in the regeneration of the particulate filter by catalytic combustion of particles of soot deposited in the particulate filter, comprising:
adding a metallic complex of a metal ion or ions selected from the following list of metals: Fe, Cu, Ni, Co, Zn, Mn, Ti, V, Sr, Pt, Ce, Ca, Li, Na, Nb to an aqueous solution of at least one reducing compound prepared from the commercially available product AdBlue® to form a homogeneous solution.

2. The process as claimed in claim 1 , wherein the metal ion or ions are selected from the following list of metals: Fe, Cu, Ce, Sr.

3. The process as claimed in claim 1 , wherein the metal ion is Fe.

4. A method for use of the fluid prepared by the process as claimed in claim 1 , in an internal combustion engine of the diesel type, comprising injecting the fluid upstream of SCR and PF systems for the treatment of exhaust gases in a regular manner as a function of the operational conditions of the heat engine.

5. A process for the preparation of a fluid for the decontamination of heat engines in order to be able to carry out both, at the same time, the selective catalytic reduction of oxides of nitrogen contained in exhaust gases as well as assisting in the regeneration of the particulate filter by catalytic combustion of particles of soot deposited in the particulate filter, comprising forming a homogeneous solution by:
adding a complexing agent to an aqueous solution of urea, 32.5±0.7% by weight in pure water and complying with the specifications of the standard ISO 22241-1, followed by
adding a precursor compound of a metal ion or ions selected from the following list of metals: Fe, Cu, Ni, Co, Zn, Mn, Ti, V, Sr, Pt, Ce, Ca, Li, Na, Nb which is insoluble or partially soluble in the aqueous solution of urea, this precursor compound of the metal ion being selected from metal sulfate or nitrate salts, a metal oxide, a hydroxide or an oxyhydroxide, and
in a case in which the precursor compound of the metal ion is partially dissolved to form a heterogeneous mixture, filtering out a soluble fraction of the heterogeneous mixture by filtration to recover a homogeneous solution.

6. The process as claimed in claim 5 , wherein the metal ion or ions are selected from the following list of metals: Fe, Cu, Ce, Sr.

7. The process as claimed in claim 5 , wherein the metal ion is Fe.

8. A method for use of the fluid prepared by the process as claimed in claim 5 , in an internal combustion engine of the diesel type, comprising injecting the fluid upstream of SCR and PF systems for the treatment of exhaust gases in a regular manner as a function of the operational conditions of the heat engine.

9. A method for use of a fluid for the decontamination of heat engines in order to be able to carry out both, at the same time, the selective catalytic reduction of oxides of nitrogen contained in exhaust gases as well as assisting in the regeneration of the particulate filter by catalytic combustion of particles of soot deposited in the particulate filter, the fluid being prepared by a process comprising forming a homogeneous solution by:
adding a complexing agent to an aqueous solution of at least one reducing compound or precursor of a reducing agent, followed by
adding a precursor compound of a metal ion or ions selected from the following list of metals: Fe, Cu, Ni, Co, Zn, Mn, Ti, V, Sr, Pt, Ce, Ca, Li, Na, Nb which is insoluble or partially soluble in the solution of the reducing compound, this precursor compound of the metal ion being selected from metal sulfate or nitrate salts, a metal oxide, a hydroxide or an oxyhydroxide, and
in a case in which the precursor compound of the metal ion is partially dissolved to form a heterogeneous mixture, filtering out a soluble fraction of the heterogeneous mixture by filtration to recover a homogeneous solution, in an internal combustion engine of the diesel type,
the method comprising injecting the fluid upstream of SCR and PF systems for the treatment of exhaust gases in a regular manner as a function of the operational conditions of the heat engine.

10. The method as in claim 9 , wherein the metal ion or ions are selected from the following list of metals: Fe, Cu, Ce, Sr.

11. The method as claimed in claim 9 , wherein the metal ion is Fe.

Assignees

• Ifp Energies Now

Inventors

• Gonzalez Serge
• Vallet Jacques
• Pasquier David

Classifications

• B01D2251/904

  NTA · CPC title

• B01D2251/406

  of strontium · CPC title

• B01J31/0209

  Esters of carboxylic or carbonic acids · CPC title

• B01D2251/902

  EDTA · CPC title

• B01D2251/90

  Chelants · CPC title