Virtual and augmented reality systems and methods having improved diffractive grating structures

Patent metadata

Field	Value
Publication number	US-11009710-B2
Application number	US-202016868826-A
Country	US
Kind code	B2
Filing date	May 7, 2020
Priority date	Jan 26, 2015
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

Disclosed is an improved diffraction structure for 3D display systems. The improved diffraction structure includes an intermediate layer that resides between a waveguide substrate and a top grating surface. The top grating surface comprises a first material that corresponds to a first refractive index value, the underlayer comprises a second material that corresponds to a second refractive index value, and the substrate comprises a third material that corresponds to a third refractive index value.

First claim

What is claimed is:

1. An augmented reality (AR) display system for delivering augmented reality content to a user, comprising:
an image-generating source to provide one or more frames of image data;
a light modulator to transmit light associated with the one or more frames of image data; and
a diffractive optical element (DOE) to receive the light associated with the one or more frames of image data and direct the light to the user's eyes, the DOE comprising a diffraction structure having a waveguide substrate, a surface grating, an underlayer disposed between the waveguide substrate and the surface grating, and a light injection location at one end of the diffraction structure,
wherein the underlayer has a non-uniform thickness that changes from a relatively thin thickness to a relatively thick thickness as distance is increased from the light injection location, such that the non-uniform thickness of the underlayer at least partially compensates for a decrease in intensity of the light as it progagates from the light injection location along a length of the diffraction structure.

2. The system of claim 1 , wherein the underlayer has a non-uniform underlayer refractive index.

3. The system of claim 2 , wherein the non-uniform underlayer refractive index changes from being relatively similar to the waveguide refractive index to being increasing different from the waveguide refractive index as distance is increased from a light injection location, such that the non-uniform refractive index of the underlayer at least partially compensates for the decrease in intensity of the light as it progagates from the light injection location along the length of the diffraction structure.

4. The system of claim 1 , wherein the waveguide substrate, the underlayer, and the surface grating are composed of different materials.

5. The system of claim 1 , wherein the at least two of the waveguide substrate, the underlayer, and the surface grating are composed of the same material.

6. The system of claim 1 , wherein the system comprises a stacked waveguide assembly having a plurality of diffraction structures that are stacked together, the plurality of diffraction structures including the diffraction structure.

7. The system of claim 6 , wherein a plurality of the image-generating sources injects the image data into each of the plurality of diffraction structures within the stacked waveguide assembly.

8. The system of claim 1 , wherein the waveguide substrate, the underlayer, and the surface grating are composed of at least one of polymer material, sapphire, or glass.

9. The system of claim 1 , wherein the DOE is switchable between an ON state and an OFF state.

10. The system of claim 1 , embodied as a head-mountable wearable system.

11. The system of claim 1 , where the diffraction structure further comprises a top layer over the surface grating.

12. The system of claim 1 , wherein the waveguide substrate has a waveguide refractive index, the underlayer has an underlayer diffractive index, and the surface grating has a surface grating refractive index.

13. The system of claim 12 , wherein the waveguide refractive index, the underlayer refractive index, and the surface grating refractive index are different from each other.

14. The system of claim 12 , wherein at least two of the waveguide refractive index, the underlayer refractive index, and the surface grating refractive index are equal to each other.

15. The system of claim 14 , wherein the waveguide refractive index, the underlayer refractive index, and the surface grating refractive index are equal to each other.

16. The system of claim 12 , wherein the surface grating refractive index is higher than the underlayer diffractive index, and the underlayer diffractive index is higher than the waveguide refractive index.

17. The system of claim 12 , wherein the surface grating refractive index is the same as the waveguide refractive index, and the underlayer diffractive index is different from the waveguide refractive index and the surface grating refractive index.

18. The system of claim 15 , wherein the surface grating refractive index and the waveguide refractive index are lower than the underlayer diffractive index.

19. The system of claim 15 , wherein the surface grating refractive index and the underlayer refractive index are higher than the underlayer diffractive index.

20. The system of claim 12 , wherein the surface grating refractive index is the same as the underlayer diffractive index, and the waveguide diffractive index is different from the underlayer refractive index and the surface grating refractive index.

Assignees

• Magic Leap Inc

Inventors

• Tekolste Robert D
• Klug Michael A
• Greco Paul M
• Schowengerdt Brian T

Classifications

• G02B27/4205

  having a diffractive optical element [DOE] contributing to image formation, e.g. whereby modulation transfer function MTF or optical aberrations are relevant · CPC title

• G02B6/0038

  Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide · CPC title

• G06T19/006

  Mixed reality (object pose determination, tracking or camera calibration for mixed reality G06T7/00) · CPC title

• G02B2027/0174

  holographic · CPC title

• G02B2027/0123

  comprising devices increasing the field of view · CPC title