Engine cooling system with two thermostats, including a closed loop in a Rankine cycle

Patent metadata

Field	Value
Publication number	US-11008928-B2
Application number	US-201916401144-A
Country	US
Kind code	B2
Filing date	May 2, 2019
Priority date	May 4, 2018
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

The present invention relates to a cooling system (1) of an internal-combustion engine. Cooling system (1) comprises a closed cooling loop and it includes a closed loop in a Rankine cycle allowing part of the coolant heat to be recovered. According to the invention, the cooling loop comprises two thermostats (6; 20) and evaporator (19) of the Rankine loop is arranged between the two thermostats (6; 20).

First claim

The invention claimed is:

1. A cooling system of an internal-combustion engine comprising:
a closed cooling loop in which a coolant circulates, the cooling loop comprises at least one cooling loop pump, at least one heat exchanger for exchange with an element or an equipment of the internal-combustion engine, a first thermostat and a cooling loop radiator,
the cooling system further comprising a closed loop in a Rankine cycle in which a working fluid circulates, the loop in the Rankine cycle comprising at least one Rankine loop pump, an evaporator for heat exchange between the coolant and the working fluid, at least one turbine and at least one Rankine loop condenser,
wherein the cooling loop comprises a second thermostat and in that, within the cooling loop, the evaporator is connected to an outlet of the first thermostat and to an inlet of the second thermostat, wherein each of the first and second thermostats is a regulation device comprising at least one input and two outputs, the at least one input and the two outputs being connected according to opening of an internal valve, the opening of which depends on the temperature of the fluid passing through the first and second thermostats such that when a temperature of the fluid is below a threshold, only one output is connected to the at least one input, and when the fluid temperature is greater than or equal to the threshold, the two outputs are connected to the at least one input, and
wherein the temperature thresholds of the first and second thermostats can be controlled so as to dynamically change the temperature regulation curve thereof according to the load of the internal-combustion engine.

2. A cooling system as claimed in claim 1 , wherein the cooling loop further comprises a unit heater connected to an outlet of the first thermostat distinct from outlet of the first thermostat connected to the evaporator.

3. A cooling system as claimed in claim 1 , wherein the Rankine loop condenser is arranged next to the cooling loop radiator.

4. A cooling system as claimed in claim 1 , wherein the Rankine loop condenser exchanges heat with a low-temperature cooling loop.

5. A cooling system as claimed in claim 1 , wherein the element or the equipment of the internal-combustion engine is selected from among the crankcase of the internal-combustion engine and/or lubrication system and/or exhaust gas system and/or the exhaust gas recirculation system.

6. A cooling system as claimed in claim 1 , wherein the coolant is water or a 20 to 50% by volume mixture of ethylene glycol and water.

7. A cooling system as claimed in claim 1 , wherein the working fluid is selected from among a fluid of formula CF 3 CF 2 C(O)CF(CF 3 ) 2 , R1233ZD or R245fa (1,1,1,3,3-Pentafluoropropane).

8. A cooling system as claimed in claim 1 , wherein the temperature threshold of the second thermostat is calibrated at a temperature less than or equal to the temperature threshold of the first thermostat.

9. A method of controlling a cooling system as claimed in claim 1 , wherein the following stages are carried out:
a) when the temperature of the coolant at the inlet of the first thermostat is below a predetermined threshold, the first thermostat prevents circulation of the coolant in the evaporator,
b) when the temperature of the coolant at the inlet of the first thermostat is greater than or equal to a predetermined threshold, the first thermostat enables circulation of the coolant in the evaporator, and
i) when the temperature of the coolant at the inlet of the second thermostat is below a predetermined threshold, the second thermostat prevents circulation of the coolant in the cooling radiator,
ii) when the temperature of the coolant at the inlet of the second thermostat is greater than or equal to a predetermined threshold, the second thermostat enables circulation of the coolant in the cooling radiator;

wherein the temperature thresholds of the first and second thermostats are controlled so as to dynamically change the temperature regulation curve thereof according to the load of the internal-combustion engine.

10. A vehicle comprising an internal-combustion engine and the cooling system as claimed in claim 1 .

11. A cooling system of an internal-combustion engine capable of being used with a hybrid vehicle, comprising:
a closed cooling loop in which a coolant circulates, the cooling loop comprises at least one cooling loop pump, at least one heat exchanger for exchange with an element or an equipment of the internal-combustion engine, a first thermostat and a cooling loop radiator,
the cooling system further comprising a closed loop in a Rankine cycle in which a working fluid circulates, the loop in the Rankine cycle comprising at least one Rankine loop pump, an evaporator for heat exchange between the coolant and the working fluid, at least one turbine and at least one Rankine loop condenser, wherein the Rankine loop condenser exchanges heat with a low-temperature cooling loop,
wherein the cooling loop comprises a second thermostat and in that, within the cooling loop, the evaporator is connected to an outlet of the first thermostat and to an inlet of the second thermostat, wherein each of the first and second thermostats is a regulation device comprising at least one input and two outputs, the at least one input and the two outputs being connected according to opening of an internal valve, the opening of which depends on the temperature of the fluid passing through the first and second thermostats such that when a temperature of the fluid is below a threshold, only one output is connected to the at least one input, and when the fluid temperature is greater than or equal to the threshold, the two outputs are connected to the at least one input and
wherein the low temperature cooling loop further comprises a cooling loop of a battery or power electronics.

Assignees

• Ifp Energies Now

Inventors

• Smague Pascal

Classifications

• F25B9/002

  characterised by the refrigerant · CPC title

• F01P2060/18

  Heater · CPC title

• F01P2007/146

  using valves · CPC title

• F01P7/165 Primary

  characterised by systems with two or more loops · CPC title

• F01K25/10

  the vapours being cold, e.g. ammonia, carbon dioxide, ether · CPC title