Method for producing anti-fouling coating film, and anti-fouling coating film

Patent metadata

Field	Value
Publication number	US-11008467-B2
Application number	US-201816477309-A
Country	US
Kind code	B2
Filing date	Jan 10, 2018
Priority date	Jan 12, 2017
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

A method for producing an anti-fouling coating film includes: a step (1) of applying a fine uneven layer forming agent containing at least one type of polysilazane as at least one type of silica raw material on at least one surface of a base substrate, the aforementioned at least one surface comprising at least one type of resin, to form a fine uneven layer containing silica and polysilazane; a step (2) of applying a modification layer forming agent containing a reactive organic compound and polysiloxane or perfluoropolyether on a surface of the fine uneven layer obtained in the step (1), to form a modification layer containing polysiloxane or perfluoropolyether, and a step (3) of applying lubricating oil containing silicone oil or fluorinated oil on a surface of the modification layer obtained in the step (2), to form a lubricating oil layer.

First claim

The invention claimed is:

1. A method for producing an anti-fouling coating film, the anti-fouling coating film disposed on a base substrate having at least one surface comprising at least one type of resin, wherein the anti-fouling coating film comprises:
a fine uneven layer disposed on the base substrate having the aforementioned at least one surface, the fine uneven layer containing a silica and a polysilazane;
a modification layer disposed on a surface of the fine uneven layer, the modification layer containing a polysiloxane or a perfluoropolyether; and
a lubricating oil layer disposed on a surface of the modification layer, the lubricating oil layer containing a silicone oil or a fluorinated oil,
wherein the fine uneven layer differs in a polysilazane content in a thickness direction of the fine uneven layer, and the polysilazane content on a side of the base substrate is higher than the polysilazane content on a side of the modification layer,
the method comprising:
a step (1) of applying a fine uneven layer forming agent containing at least one type of a polysilazane as at least one type of a silica raw material on the at least one surface of the base substrate to form the fine uneven layer containing the silica and the polysilazane;
a step (2) of applying a modification layer forming agent containing a reactive organic compound and the polysiloxane or the perfluoropolyether on the surface of the fine uneven layer obtained in the step (1), to form the modification layer containing the polysiloxane or the perfluoropolyether; and
a step (3) of applying a lubricating oil containing the silicone oil or the fluorinated oil on the surface of the modification layer obtained in the step (2), to form the lubricating oil layer.

2. The method for producing an anti-fouling coating film according to claim 1 , wherein, in the step (1), a silica conversion promoting treatment is performed after applying the fine uneven layer forming agent, to form the fine uneven layer.

3. The method for producing an anti-fouling coating film according to claim 2 , wherein, in the step (2), a modification promoting treatment is performed after applying the modification layer forming agent, to form the modification layer.

4. The method for producing an anti-fouling coating film according to claim 2 , wherein the silica conversion promoting treatment is performed to retain the fine uneven layer forming agent applied under an environment in which at least one of a humidification or a warming is performed.

5. The method for producing an anti-fouling coating film according to claim 3 , wherein the modification promoting treatment is performed to retain the modification layer forming agent applied under an environment in which at least one of a humidification or a warming is performed.

6. The method for producing an anti-fouling coating film according to claim 1 , wherein, in the step (2), a modification promoting treatment is performed after applying the modification layer forming agent, to form the modification layer.

7. The method for producing an anti-fouling coating film according to claim 6 , wherein the modification promoting treatment is performed to retain the modification layer forming agent applied under an environment in which at least one of a humidification or a warming is performed.

8. An anti-fouling coating film disposed on a base substrate having at least one surface comprising at least one type of resin,
wherein the anti-fouling coating film comprises:
a fine uneven layer disposed on the base substrate having the aforementioned at least one surface, the fine uneven layer containing a silica and a polysilazane;
a modification layer disposed on a surface of the fine uneven layer, the modification layer containing a polysiloxane or a perfluoropolyether; and
a lubricating oil layer disposed on a surface of the modification layer, the lubricating oil layer containing a silicone oil or a fluorinated oil,

wherein the fine uneven layer differs in a polysilazane content in a thickness direction of the fine uneven layer, and the polysilazane content on a side of the base substrate is higher than the polysilazane content on a side of the modification layer.

Assignees

• Nissan Motor

Inventors

• Tsukada Yoshiko
• Sugimoto Masanobu
• Akaishi Shinnichi
• Sakurai Daijirou
• Noguchi Yuji
• Nishino Masakazu
• Suzuki Tadashi

Classifications

• B05D5/08 Primary

  to obtain an anti-friction or anti-adhesive surface (rendering particulate materials free-flowing in general, e.g. making them hydrophobic B01J2/30) · CPC title

• B05D5/083

  involving the use of fluoropolymers · CPC title

• C09D5/1637

  Macromolecular compounds · CPC title

• B05D2201/00

  Polymeric substrate or laminate · CPC title

• G02B1/18

  Coatings for keeping optical surfaces clean, e.g. hydrophobic or photo-catalytic films (G02B1/16 takes precedence) · CPC title