Aromatic vinyl-diene copolymer, method for producing aromatic vinyl-diene copolymer, and rubber composition

Patent metadata

Field	Value
Publication number	US-11008445-B2
Application number	US-201716078276-A
Country	US
Kind code	B2
Filing date	Feb 10, 2017
Priority date	Feb 23, 2016
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

The present invention is to provide an aromatic vinyl-diene copolymer which exhibits excellent mechanical properties and wear resistance when being formed into a tire, a method for producing the aromatic vinyl-diene copolymer, and a rubber composition containing the aromatic vinyl-diene copolymer. The aromatic vinyl-diene copolymer of an embodiment of the present invention is an aromatic vinyl-diene copolymer which is a copolymer of an aromatic vinyl and a diene, wherein the content of a repeating unit derived from an aromatic vinyl is 18 mass % or greater, among repeating units derived from a diene, a proportion of a vinyl structure is 8 mol % or less, a proportion of a 1,4-trans structure is 75 mol % or less, and a proportion of a 1,4-cis structure is from 17 to 90 mol %, and a glass transition temperature is −60° C. or lower.

First claim

The invention claimed is:

1. An aromatic vinyl-diene copolymer which is a copolymer of an aromatic vinyl and a diene, wherein
a content of a repeating unit derived from an aromatic vinyl is 18 mass % or greater,
among repeating units derived from a diene, a proportion of a vinyl structure is 8 mol % or less, a proportion of a 1,4-trans structure is 60 mol % or less, and a proportion of a 1,4-cis structure is from 17 to 90 mol %,
a glass transition temperature is −60° C. or lower, and
a terminal is modified with at least one type of modifying agent selected from the group consisting of titanium halides, tin halides, cyclic silazanes, alkoxysilanes, epoxides, amines, ketones, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

2. The aromatic vinyl-diene copolymer according to claim 1 , wherein the proportion of the 1,4-cis structure is 30 to 90 mol %.

3. The method for producing an aromatic vinyl-diene copolymer, wherein the aromatic vinyl-diene copolymer described in claim 1 is produced by
copolymerizing an aromatic vinyl and a monomer having a diene by using an initiator prepared by using an organolithium compound, an alkyl aluminum, and a metal alcoholate, and then
terminating the polymerization by using an electrophile selected from the group consisting of titanium halides, tin halides, cyclic silazanes, alkoxysilanes, epoxides, amines, ketones, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

4. A rubber composition comprising the aromatic vinyl-diene copolymer described in claim 1 .

5. The method for producing an aromatic vinyl-diene copolymer, wherein the aromatic vinyl-diene copolymer described in claim 2 is produced by
copolymerizing an aromatic vinyl and a monomer having a diene by using an initiator prepared by using an organolithium compound, an alkyl aluminum, and a metal alcoholate, and then
terminating the polymerization by using an electrophile selected from the group consisting of titanium halides, tin halides, cyclic silazanes, alkoxysilanes, epoxides, amines, ketones, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

6. The method for producing an aromatic vinyl-diene copolymer according to claim 3 , wherein a phenol compound is added to a copolymer system during the copolymerization of the monomer.

7. The method for producing an aromatic vinyl-diene copolymer according to claim 5 , wherein a phenol compound is added to a copolymer system during the copolymerization of the monomer.

8. A rubber composition comprising the aromatic vinyl-diene copolymer described in claim 2 .

9. The aromatic vinyl-diene copolymer according to claim 1 , wherein the terminal is modified with at least one type of modifying agent selected from the group consisting of titanium halides, cyclic silazanes, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

10. The aromatic vinyl-diene copolymer according to claim 1 , wherein the terminal is modified with at least one type of modifying agent selected from the group consisting of titanium halides, tin halides, and cyclic silazanes.

11. The aromatic vinyl-diene copolymer according to claim 1 , wherein the proportion of the 1,4-cis structure is from 40 to 90 mol %.

12. An aromatic vinyl-diene copolymer which is a copolymer of an aromatic vinyl and a diene, wherein
a content of a repeating unit derived from an aromatic vinyl is 18 mass % or greater,
among repeating units derived from a diene, a proportion of a vinyl structure is 8 mol % or less, a proportion of a 1,4-trans structure is 75 mol % or less, and a proportion of a 1,4-cis structure is from 40 to 90 mol %,
a glass transition temperature is −60° C. or lower, and
a terminal is modified with at least one type of modifying agent selected from the group consisting of titanium halides, tin halides, cyclic silazanes, alkoxysilanes, epoxides, amines, ketones, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

13. The method for producing an aromatic vinyl-diene copolymer, wherein the aromatic vinyl-diene copolymer described in claim 12 is produced by
copolymerizing an aromatic vinyl and a monomer having a diene by using an initiator prepared by using an organolithium compound, an alkyl aluminum, and a metal alcoholate, and then
terminating the polymerization by using an electrophile selected from the group consisting of titanium halides, tin halides, cyclic silazanes, alkoxysilanes, epoxides, amines, ketones, and compounds represented by formula (N) below:

wherein, R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

14. The aromatic vinyl-diene copolymer according to claim 1 , wherein
the content of the repeating unit derived from the aromatic vinyl is 30 mass % or greater, and
among repeating units derived from the diene, the proportion of the vinyl structure is 4 mol % or less, the proportion of the 1,4-trans structure is 30 to 60 mol %, and the proportion of the 1,4-cis structure is from 40 to 70 mol %.

Assignees

• Yokohama Rubber Co Ltd

Inventors

• Uenishi Kazuya
• Ashiura Makoto
• Fujita Motoji
• Amino Naoya
• Mihara Satoshi
• SHINKE Yu

Classifications

• C08C19/00

  Chemical modification of rubber · CPC title

• C08K3/011

  Crosslinking or vulcanising agents, e.g. accelerators · CPC title

• C08K5/0025

  Crosslinking or vulcanising agents; including accelerators · CPC title

• C08K3/04

  Carbon · CPC title

• C08K3/36

  Silica · CPC title