Systems and methods for reducing the propeller noise

Patent metadata

Field	Value
Publication number	US-11008093-B2
Application number	US-201815928372-A
Country	US
Kind code	B2
Filing date	Mar 22, 2018
Priority date	Mar 22, 2018
Publication date	May 18, 2021
Grant date	May 18, 2021

Abstract

Disclosed is an aerial vehicle having a reduced noise signature. The aerial vehicle may be a vertical take-off and landing (VTOL) aerial vehicle. The aerial vehicle comprises an airframe and a plurality of rotors operatively coupled with one or more motors. The plurality of rotors may comprise a first, second, third, and fourth rotor. Each of the first, second, third, and fourth rotors may be arranged in a single plane and oriented to direct thrust downward relative to the airframe. In certain aspects, at least two of the plurality of rotors employ a different geometry to generate a targeted noise signature.

First claim

What is claimed is:

1. An aerial vehicle having a reduced noise signature, the aerial vehicle comprising:
an airframe;
a first electric motor configured to drive a first propeller, wherein the first propeller is oriented to provide lift to the airframe; and
a second electric motor configured to drive a second propeller, wherein the second propeller is oriented to provide lift to the airframe,
wherein the first propeller employs a first propeller design and the second propeller employs a second propeller design that is different from the first propeller design in terms of blade shape or propeller blade count, and
wherein the first propeller and the second propeller are configured to deliver an equivalent amount of thrust when driven at a predetermined revolutions per minute (RPM).

2. The aerial vehicle of claim 1 , wherein the first propeller design and the second propeller design employ a different propeller blade count.

3. The aerial vehicle of claim 1 , wherein the aerial vehicle is configured to dynamically adjust the predetermined RPM to achieve a desired noise signature of the aerial vehicle.

4. The aerial vehicle of claim 2 , wherein the first propeller design consists of an even number of blades and the second propeller design consists of an odd number of blades.

5. The aerial vehicle of claim 1 , wherein the first propeller and the second propeller are configured to be driven at the same RPM during hover flight mode.

6. The aerial vehicle of claim 2 , wherein the first propeller and the second propeller are configured to be driven at a different RPM during hover flight mode.

7. The aerial vehicle of claim 1 , wherein the first propeller and the second propeller are arranged in in a single plane.

8. The aerial vehicle of claim 1 , wherein the first propeller and the second propeller each have a fixed axis of rotation.

9. The aerial vehicle of claim 1 , wherein the first propeller and the second propeller each have a pivotal axis of rotation.

10. An aerial vehicle having a reduced noise signature, the aerial vehicle comprising:
an airframe; and
a plurality of propellers operatively coupled with one or more motors, the plurality of propellers comprising a first, second, third, and fourth propeller, wherein each of the first, second, third, and fourth propellers are arranged in a single plane and oriented to direct thrust downward relative to the airframe, wherein at least two of the plurality of propellers employ a different geometry configured to deliver an equivalent amount of thrust when driven at a predetermined revolutions per minute (RPM).

11. The aerial vehicle of claim 10 , wherein each of the plurality of propellers has a fixed axis of rotation.

12. The aerial vehicle of claim 10 , wherein the at least two of the plurality of propellers employ blades with different lengths.

13. The aerial vehicle of claim 12 , wherein a first one of the at least two of the plurality of propellers consists of two blades and a second one of the at least two of the plurality of propellers consists of three blades.

14. The aerial vehicle of claim 12 , wherein the at least two of the plurality of propellers employ blades with different shapes.

15. The aerial vehicle of claim 10 , wherein the first propeller and the second propeller are configured to be driven at a matching RPM during hover flight mode.

16. The aerial vehicle of claim 10 , wherein the first propeller and the second propeller are configured to be driven at a different speed during hover flight mode.

17. A method for reducing a noise signature in an aerial vehicle, the method comprising:
driving a first electric motor, wherein the first electric motor is configured to drive a first propeller having a first propeller geometry at a predetermined revolutions per minute (RPM);
driving a second electric motor, wherein the second electric motor is configured to drive a second propeller having a second propeller geometry at the predetermined RPM, wherein the second propeller geometry is different from the first propeller geometry and configured to deliver an equivalent amount of thrust as the first propeller geometry when driven at the predetermined RPM;
dynamically monitoring, via a processor, an RPM of at least one of the first propeller and the second propeller to identify a deviation from the predetermined RPM; and
adjusting the RPM of the first propeller or the second propeller in an event of a deviation from the predetermined RPM to adjust the noise signature.

18. The method of claim 17 , wherein the processor dynamically monitors the RPM to provide RPM feedback to a proportional-integral-derivative (PID) controller, wherein the RPM feedback is used by the PID controller to adjust a power command to the first electric motor or the second electric motor.

19. The method of claim 17 , wherein the processor dynamically implements active noise control via microphone configured to provide noise feedback to a proportional-integral-derivative (PID) controller.

20. The method of claim 19 , wherein the PID controller uses the noise feedback to adjust a power command to an active noise control transducer.

Assignees

• Aurora Flight Sciences Corp

Inventors

• Kaufman Amanda
• Griffin Riley C
• Uleck Kevin
• Kearney-Fischer Martin
• Paduano James D

Classifications

• B64C2220/00

  Active noise reduction systems · CPC title

• B64U50/13

  using external fans or propellers · CPC title

• B64U20/80

  Arrangement of on-board electronics, e.g. avionics systems or wiring · CPC title

• B64U30/29

  Constructional aspects of rotors or rotor supports; Arrangements thereof · CPC title

• B64U20/20

  for noise reduction · CPC title