Battery charger and method of charging a battery

Patent metadata

Field	Value
Publication number	US-11005283-B2
Application number	US-201614995311-A
Country	US
Kind code	B2
Filing date	Jan 14, 2016
Priority date	Jan 14, 2015
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

The present invention is directed to a battery charger for charging a battery pack. The battery charger includes a plurality of components including a power supply. The battery charger also includes a temperature sensor that senses the temperature of at least one of the plurality of battery charger components, for example a transformer. The battery charger power supply is adjusted based on the temperature of the at least one of the plurality of battery charger components.

First claim

The invention claimed is:

1. A battery charger comprising:
a plurality of components, wherein the plurality of components includes a power supply for supplying power for charging a battery;
a temperature sensor configured to sense a temperature of the power supply and output a temperature signal representative of the temperature of the power supply; and
a current controller configured to receive the temperature signal and control the power supply to adjust an amount of power output by the power supply based solely on the temperature signal so as to maintain the temperature of the power supply at approximately a constant temperature level over a time period by varying the amount of power output by the power supply over the same time period.

2. The battery charger, as recited in claim 1 , wherein the power supply may comprise a transformer and the temperature sensor senses the temperature of the transformer.

3. The battery charger, as recited in claim 1 , wherein the current controller comprises at least one switch.

4. The battery charger, as recited in claim 1 , wherein the power supply is configured to operate in a first mode and a second mode, wherein when operating in the first mode the power supply outputs a first level of power and when operating in the second mode the power supply outputs a second level of power, the second level of power being less than the first level of power and wherein the power supply operates in the first mode when the temperature of the one component is less than a threshold temperature and operates in the second mode when the temperature of the one component is greater than or equal to the threshold temperature.

5. A method of charging a battery, comprising the steps of:
providing a battery charger comprising a plurality of components, wherein the plurality of components comprises a power supply for supplying power to charger the battery, a control circuit configured to control the power supply, and a temperature sensor configured to sense a temperature of one of the plurality of components;
producing a temperature signal by the temperature sensor representative of the temperature of the one component;
providing the temperature signal to the control circuit; and
controlling the power supply to adjust an amount of power generated by the power supply and provided to the battery based solely on the temperature signal so as to maintain the temperature of the power supply at approximately a constant temperature level over a time period by varying the amount of power output by the power supply over the same time period.

6. The method of charging a battery, as recited in claim 5 , further comprising the steps of configuring the power supply to operate in a first mode or a second mode, wherein when operating in the first mode the power supply outputs a first level of power and when operating in the second mode the power supply outputs a second level of power, the second level of power being less than the first level of power;
monitoring the temperature of the one component and, if the temperature of the one component is less than a temperature threshold, then operating the power supply in the first mode, and if the temperature of the one component is greater than or equal to the temperature threshold, then operating the power supply in the second mode.

7. The method of charging a battery, as recited in claim 6 , further comprising the step of checking the temperature of the one component upon receiving the battery in the charger.

8. The method of charging a battery, as recited in claim 7 , further comprising the step of continuously monitoring the temperature of the one component and if the temperature of the one component crosses the temperature threshold then operating the power supply in the other of the first mode or second mode.

Assignees

• Black & Decker Inc

Inventors

• Cruz Michael
• Howard Geoffrey S
• Mckinley Marc W
• Seman Jr Andrew E
• White Daniel J
• Wohltmann Brian K

Classifications

• H02J7/94

  in response to battery current · CPC title

• H02J7/975

  in response to temperature · CPC title

• H02J7/971

  the charge cycle being controlled or terminated in response to non-electric parameters · CPC title

• H02J7/96

  in response to battery voltage · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title