Electrophotographic image forming apparatus and process cartridge

Patent metadata

Field	Value
Publication number	US-11003102-B2
Application number	US-202016815485-A
Country	US
Kind code	B2
Filing date	Mar 11, 2020
Priority date	Mar 15, 2019
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

Provided are an electrophotographic apparatus and a process cartridge each capable of suppressing the occurrence of a black spot (white background contamination) in an output image under a low-temperature and low-humidity environment. The electrophotographic apparatus includes: an electrophotographic photosensitive member including a support, a photosensitive layer, and a protective layer in the stated order; an exposing device; a developing device; and a cleaning device, wherein the protective layer has a triarylamine structure and a specific structure at a ratio in a specific range, and a toner contains toner particles each containing at least a resin, and an external additive. The toner has a volume-average particle diameter of 7 μm or more. The external additive contains a compound containing a titanium atom. The ratio of the mass of the compound containing a titanium atom to the total mass of the toner is 0.6 mass % or more.

First claim

What is claimed is:

1. An electrophotographic image forming apparatus comprising:
an electrophotographic photosensitive member;
a charging device configured to charge the electrophotographic photosensitive member;
an exposing device configured to expose the electrophotographic photosensitive member to form an electrostatic latent image;
a developing device configured to develop the electrostatic latent image with a toner to form a toner image;
a transfer device configured to transfer the toner image from the electrophotographic photosensitive member onto a transfer material; and
a cleaning device configured to remove the toner remaining on the electrophotographic photosensitive member with a cleaning blade after the toner image is transferred from the electrophotographic photosensitive member by the transfer device,
wherein
the developing device contains the toner,
the toner contains toner particles each containing at least a resin, and an external additive,
the toner has a volume-average particle diameter of 7 μm or more,
the external additive contains a compound containing a titanium atom,
a ratio B of a mass of the compound containing a titanium atom to a total mass of the toner is 0.6 mass % or more,
the electrophotographic photosensitive member includes a support, a photosensitive layer, and a protective layer in the stated order,
the protective layer contains a resin having a triarylamine structure and at least one structure selected from the group consisting of a structure represented by the general formula (1) and a structure represented by the general formula (2):

in the general formula (1), among R 1 to R 12 , at least two of R 1 , R 5 , and R 9 each represent a structure represented by the general formula (3), and the others each represent a hydrogen atom or a methyl group;

in the general formula (2), among R 211 to R 224 , R 211 and R 224 each represent the structure represented by the general formula (3), and the others each represent a hydrogen atom or a methyl group:

in the general formula (3), R 31 represents a single bond or a methylene group that may have a substituent, X represents a structure represented by the general formula (4), and L represents a group that links a non-carbonyl oxygen atom in the general formula (3) and a non-carbonyl oxygen atom in the general formula (4):

in the general formula (4), R 41 represents a hydrogen atom or a methyl group, R 42 represents a methylene group, and Y represents a bonding site with a polymer chain of the resin contained in the protective layer, and
wherein a ratio A (mass %) of a total content of a structure represented by the general formula (1′) and a structure represented by the general formula (2′) in the protective layer to a total mass of the protective layer, which is determined by a pyrolysis-gas chromatography-mass spectrometric analysis of the protective layer, is 10 mass % or more and 20 mass % or less:

in the general formula (1′), among R 1 to R 12 , at least two of R 1 , R 5 , and R 9 each represent a structure represented by the general formula (3′), and the others each represent a hydrogen atom or a methyl group;

in the general formula (2′), among R 211 to R 224 , R 211 and R 224 each represent the structure represented by the general formula (3′), and the others each represent a hydrogen atom or a methyl group:
—R 31 —N═C═O  (3′)

in the general formula (3′), R 31 represents a single bond or a methylene group that may have a substituent.

2. The electrophotographic apparatus according to claim 1 , wherein the toner has a volume-average particle diameter of 7 μm or more and 11 μm or less.

3. The electrophotographic apparatus according to claim 1 , wherein the external additive is strontium titanate.

4. The electrophotographic apparatus according to claim 1 , wherein the resin contained in each of the toner particles is a crystalline polyester resin.

5. The electrophotographic apparatus according to claim 1 , wherein a relationship of the ratio A and the ratio B (B/A) is 0.06 or more and 0.12 or less.

6. The electrophotographic apparatus according to claim 1 , wherein the ratio A is 10 mass % or more and 16 mass % or less.

7. The electrophotographic apparatus according to claim 1 , wherein the ratio B is 0.6 mass % or more and 1.0 mass % or less.

8. The electrophotographic apparatus according to claim 1 , wherein L in the general formula (3) is at least one selected from the group consisting of a methylene group (—CH 2 —), a group represented by the general formula (L1), and a group represented by the general formula (L2):

in the general formula (L1) and the general formula (L2), *1 represents a bonding site with the non-carbonyl oxygen atom in the general formula (3), and *2 represents a bonding site with the non-carbonyl oxygen atom in the general formula (4).

9. The electrophotographic apparatus according to claim 1 ,
wherein the protective layer is a cured product of a coat of a coating liquid for a protective layer containing a first monomer and a second monomer,
the first monomer is a monomer having, in a molecule thereof, at least one of the structure represented by the general formula (1) or the structure represented by the general formula (2), and two or more polymerizable functional groups,
the second monomer is a monomer having, in a molecule thereof, the triarylamine structure and two or more polymerizable functional groups, and
the polymerizable functional groups are each at least one of an acryloyloxy group or a methacryloyloxy group.

10. The electrophotographic apparatus according to claim 9 , wherein the first monomer is at least one selected from the group consisting of compounds having structures represented by structural formulae (L-1) to (L-7).

11. The electrophotographic apparatus according to claim 9 , wherein the second monomer is at least one selected from the group consisting of compounds having structures represented by structural formulae (OCL-1) to (OCL-4).

12. The electrophotographic apparatus according to claim 1 , wherein the protective layer has a thickness of 0.5 μm or more and 10 μm or less.

13. The electrophotographic apparatus according to claim 1 , wherein the support is an aluminum alloy having an oxide film on an outer surface thereof.

14. A process cartridge, which is removably mounted onto a main body of an electrophotographic apparatus,
the process cartridge comprising:
an electrophotographic photosensitive member;
a charging device configured to charge the electrophotographic photosensitive membe

Assignees

• Canon Kk

Inventors

• Ishiduka Yuka
• Nishida Tsutomu
• Shimozawa Hideharu
• Nakamura Nobuhiro
• Watanabe Hiroyuki

Classifications

• G03G5/0592

  Macromolecular compounds characterised by their structure or by their chemical properties, e.g. block polymers, reticulated polymers, molecular weight, acidity · CPC title

• G03G9/08711

  with esters of acrylic or methacrylic acid · CPC title

• G03G5/075

  obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds (G03G5/078 takes precedence) · CPC title

• G03G5/14786

  Macromolecular compounds characterised by specific side-chain substituents or end groups · CPC title

• G03G5/14769

  Other polycondensates comprising nitrogen atoms with or without oxygen atoms in the main chain · CPC title