System and method for staged pre-chamber purging

Patent metadata

Field	Value
Publication number	US-11002177-B2
Application number	US-201816191803-A
Country	US
Kind code	B2
Filing date	Nov 15, 2018
Priority date	Nov 15, 2018
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

An internal combustion engine includes low and high pressure turbochargers connected in series. An engine cylinder has an intake valve that fluidly connects a main chamber of the engine cylinder with an outlet of the high pressure compressor through an intake passage. An exhaust gas recirculation passage is fluidly interconnected between exhaust and intake conduits. A pre-chamber encloses a spark plug and is fluidly open with the main chamber of the engine cylinder. A first fluid path extends from the intake passage directly to the pre-chamber, and a second fluid path extends from the intermediate passage directly to the pre-chamber.

First claim

We claim:

1. An internal combustion engine, comprising:
a low pressure (LP) turbocharger having a LP compressor;
a high pressure (HP) turbocharger having a HP compressor connected in series with the LP compressor along an intermediate passage, and a HP turbine;
an engine cylinder having an intake valve that fluidly connects a main chamber of the engine cylinder with an outlet of the HP compressor through an intake passage, and an exhaust valve that fluidly connects the main chamber with an inlet of the HP turbine via an exhaust conduit;
an exhaust gas recirculation (EGR) passage fluidly interconnected between the exhaust conduit and the intake passage;
a pre-chamber enclosing a spark plug and being fluidly open with the main chamber of the engine cylinder;
a first fluid path extending from the intake passage directly to the pre-chamber; and
a second fluid path extending from the intermediate passage directly to the pre-chamber.

2. The internal combustion engine of claim 1 , wherein the first fluid path includes a valve.

3. The internal combustion engine of claim 1 , wherein the second fluid path includes one of a pump, a compressor or a valve.

4. The internal combustion engine of claim 1 , wherein the first and second fluid paths are combined in a device operating under a Venturi effect in which the first fluid path extends through a main passage of the device and the second fluid path connects to a narrow throat region.

5. The internal combustion engine of claim 1 , further comprising a controller disposed to selectively control a flow of fluid through the first and second fluid paths, the controller being programmed to:
provide a flow of an intake charge from the intake passage into the pre-chamber through the first fluid path during an intake stroke of the engine cylinder in which a piston slidably disposed within the engine cylinder moves from at top dead center (TDC) position within the engine cylinder towards a bottom dead center (BDC) position within the engine cylinder and in which the intake valve is open;
block the flow of the intake charge into the pre-chamber through the first fluid path during the intake stroke at a first time when the intake valve closes and remains closed at least up to a second time; and
allow a flow of a fuel/air mixture from the intermediate passage into the pre-chamber through the second fluid path in a period between the first and second times.

6. The internal combustion engine of claim 5 , further comprising causing a pump to increase a pressure of the flow of fuel/air mixture along the second fluid path.

7. The internal combustion engine of claim 1 , further comprising a mixer that provides a fuel and air mixture to an inlet of the LP compressor.

8. A method for purging a pre-chamber that contains a spark plug and is associated with a main combustion chamber of a reciprocal piston internal combustion engine, the method comprising:
opening an intake valve at a beginning of an intake stroke for an engine cylinder;
providing an intake charge directly into the pre-chamber and the main combustion chamber along parallel but separate flow paths in a first purge stage, the intake charge containing fuel, air and recirculated exhaust gas;
closing the intake valve while continuing the intake stroke;
providing a rich charge directly into the pre-chamber from an intermediate compressor stage in a second purge stage, the rich charge containing fuel and air but not recirculated exhaust gas;
wherein the intake charge is provided to the pre-chamber along a first fluid path, and wherein the rich charge is provided to the pre-chamber along a second fluid path;
compressing the main combustion chamber and pre-chamber during a compression stroke;
igniting the rich charge in the pre-chamber; and
igniting the intake charge in the main combustion chamber.

9. The method of claim 8 , wherein the first purge stage is also carried out during the intake stroke and after the intake valve is closed.

10. The method of claim 8 , wherein the second purge stage is also carried out during the intake stroke while the intake valve is open.

11. The method of claim 8 , wherein the first and second fluid paths are combined in a device operating under a Venturi effect in which the first fluid path extends through a main passage of the device and the second fluid path connects to a narrow throat region.

12. The method of claim 8 , further comprising pumping the rich charge through the second fluid path.

13. The method of claim 8 , further comprising creating the rich charge by mixing fuel and air.

Assignees

• Caterpillar Inc

Inventors

• Singh Jaswinder
• Willi Martin L
• Seiler Patrick J
• Bardell Michael

Classifications

• F02M26/20

  Feeding recirculated exhaust gases directly into the combustion chambers or into the intake runners · CPC title

• F02D41/0002

  Controlling intake air · CPC title

• F02D41/0027

  the fuel being gaseous (non-electrical control F02D19/02) · CPC title

• F02D13/0276

  Actuation of an additional valve for a special application, e.g. for decompression, exhaust gas recirculation or cylinder scavenging · CPC title

• F02B19/04 Primary

  the isolation being effected by a protuberance on piston or cylinder head · CPC title