Method and system for exhaust-gas heat management

Patent metadata

Field	Value
Publication number	US-11002172-B2
Application number	US-201816013584-A
Country	US
Kind code	B2
Filing date	Jun 20, 2018
Priority date	Aug 1, 2017
Publication date	May 11, 2021
Grant date	May 11, 2021

Abstract

A exhaust-gas heat management system includes a catalytic converter in the exhaust-gas train of an internal-combustion engine, a cover enclosing the catalytic converter, and thereby realizing a cavity for holding a latent-heat storage PCM, at least two fluid connections between the cavity and the collecting vessel, and a pump device for activating and deactivating a PCM circuit between the cavity and the collecting vessel by means of the fluid connections. A method comprises determining an operating state of the internal combustion engine, determining the catalytic converter temperature, determining the PCM temperature, activating the PCM circuit if the PCM temperature is above a phase transition temperature of the PCM, and the internal combustion engine is in a switched-on operating state or the internal combustion engine is in a switched-off operating state and the catalytic converter temperature is below a light-off temperature of the catalytic converter.

First claim

The invention claimed is:

1. A method for controlling an exhaust-gas heat management system, having a catalytic converter arranged in an exhaust-gas train of an internal combustion engine, a cover enclosing the catalytic converter for realizing a cavity between the catalytic converter and the cover, a collecting vessel for holding a latent-heat storage medium, referred to in the following as PCM, at least two fluid connections between the cavity and the collecting vessel and a pump device for activating and deactivating a PCM circuit between the cavity and the collecting vessel by means of the fluid connections, comprising:
determining an operating state of the internal combustion engine;
determining a catalytic converter temperature;
determining a PCM temperature;
activating the PCM circuit if the PCM temperature is above a phase transition temperature of the PCM; and
the internal combustion engine is in a switched-on or a switched-off operating state, and the switched-off operating state occurs with the catalytic converter temperature below a light-off temperature of the catalytic converter; and
deactivating the PCM circuit if either the internal combustion engine is in the switched-off operating state and the catalytic converter temperature is above the light-off temperature of the catalytic converter, or
the PCM temperature is below the phase transition temperature of the PCM.

2. The method as claimed in claim 1 , further comprising:
defining a limit temperature for the PCM, wherein the PCM circuit is activated only if the PCM temperature is below the limit temperature.

3. The method as claimed in claim 2 , wherein the limit temperature is defined so as to be equal to a maximum operating temperature or between 20 and 80 K lower than the maximum operating temperature of the catalytic converter.

4. The method of claim 1 , wherein when the catalytic converter is in the switched-off operating state, the PCM circuit is activated only if a change in the operating state of the internal combustion engine to the switched-on operating state is anticipated.

5. The method as claimed in claim 4 , further comprising:
determining a power demand P;
determining an electrical power capacity P C ; and
anticipating a change in the operating state of the internal combustion engine to the switched-on operating state, if the power demand P exceeds the electrical power capacity P C .

6. The method as claimed in claim 5 , further comprising:
defining a time span Δt,
wherein the change in the operating state of the internal combustion engine to the switched-on operating state is anticipated if the power demand P exceeds the electrical power capacity P C within the time span Δt.

7. The method as claimed in claim 6 , further comprising, starting from a current instant t a , continuously projecting and comparing the power demand P and the electrical power capacity P C at an instant t e =t a +Δt with each other, and; if the electrical power capacity P C is exceeded by the power demand P, activating the PCM circuit at the current instant t a .

8. The method as claimed in claim 6 , wherein the time span Δt is defined in accordance with a light-off time span of the catalytic converter.

9. The method as claimed in claim 5 , wherein the power demand P is determined from a pedal position of an accelerator pedal.

10. The method as claimed in claim 5 , wherein the power demand P is determined based on route conditions of a route to be completed.

11. An exhaust-gas heat management system, comprising:
a catalytic converter arranged in an exhaust-gas train of an internal combustion engine;
a cover enclosing the catalytic converter for realizing a cavity between the catalytic converter and the cover;
a collecting vessel for holding a latent-heat storage medium (PCM);
at least two fluid connections between the cavity and the collecting vessel;
a pump device for activating and deactivating a PCM circuit between the cavity and the collecting vessel via the at least two fluid connections;
a sensor for determining an operating state of the internal combustion engine;
a temperature sensor for estimating one or more of a catalytic converter temperature and a PCM temperature; and
a control unit with computer readable instructions stored on non-transitory memory that when executed cause the control unit to:
control the pump device in dependence on each of: the operating state of the internal combustion engine, the catalytic converter temperature, and the PCM temperature.

12. The exhaust-gas heat management system as claimed in claim 11 , wherein the control unit includes further instructions that when executed cause the control unit to:
in a case that the catalytic converter is in a switched-off operating state, activating the PCM circuit only if a change in the operating state of the internal combustion engine to a switched-on operating state is anticipated.

13. The exhaust-gas heat management system of claim 11 , wherein the system is coupled in a motor vehicle.

14. The exhaust-gas heat management system as claimed in claim 13 , wherein the motor vehicle is a plug-in hybrid electric vehicle.

15. A hybrid vehicle method, comprising:
during an engine-on state and in dependence on a catalytic-converter temperature and a phase change material (PCM) temperature, circulating the PCM through a cavity surrounding a catalytic-converter to store exhaust heat at the PCM; and
during an engine-off state, responsive to the catalytic-converter temperature being lower than a threshold when a transition to the engine-on state is anticipated and the PCM temperature, circulating the PCM through the cavity to transfer stored exhaust heat from the PCM to the catalytic-converter.

16. The method of claim 15 , wherein the engine-on state includes a vehicle being driven using torque from an engine, wherein the engine-off state includes the vehicle being driven via torque from an electric motor, and wherein during both the engine-on and the engine-off states, the circulating includes operating a pump to circulate the PCM from a heat storage tank to the cavity via a fluid connection, and wherein during both the engine-on and engine-off states, the PCM is above a phase change temperature.

17. The method of claim 16 , wherein the PCM includes a salt and wherein during both the engine-on and the engine-off states, the pump is operated while the PCM is in a liquid state, and the pump is deactivated responsive to the PCM being in a solid state or the PCM being above a storage temperature, higher than the phase change temperature.

18. The method of claim 17 , further comprising, during the engine-off state, delaying the circulating responsive to the PCM being in the solid state.

19. The method of claim 15 , wherein the circulating during the engine-off state is for a duration based on each of catalyst temperature, vehicle speed, ambient air temperature, and PCM temperature.

20. The method of claim 17 , wherein during the engine-on state, circulating the PCM to store exhaust heat includes transferring the heated PCM to a storage tank in fluidic communication with an engine cooling circuit, and transferring heat from the heated PCM to an engine coolant circulating through the engine cooling circuit.

Assignees

• Ford Global Tech Llc

Inventors

• Zenner Thomas
• Wirth Martin
• Kaufmann Lars
• Toeremis Mehmet
• Kok Daniel Benjamin

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N2900/0414

  using a state observer · CPC title

• F01N2260/08

  for preventing heat loss or temperature drop, using other means than layers of heat-insulating material · CPC title

• F01N2240/10

  a heat accumulator · CPC title

• F01N2470/08

  Exhaust gas passages being formed between the walls of an outer shell and an inner chamber · CPC title