Intelligent power strip with management of bistable relays to reduce current in-rush

Patent metadata

Field	Value
Publication number	US-10998717-B2
Application number	US-201916364859-A
Country	US
Kind code	B2
Filing date	Mar 26, 2019
Priority date	Apr 24, 2015
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

The present disclosure relates to a power distribution unit (PDU) having at least one power receptacle for enabling attachment of an AC power cord of an external device thereto. A branch receptacle controller (BRC) has at least one bistable relay and is associated with the one power receptacle for supplying AC power thereto from an AC power source. The BRC monitors a voltage of an external power source and uses it to detect when AC power is lost, and then toggles the bistable relay, if the relay is in a closed position, to an open position.

First claim

What is claimed is:

1. A power distribution unit (PDU) comprising:
at least one power receptacle configured to enable attachment of an alternating current (AC) power cord of an external device to the at least one power receptacle;

a branch receptacle controller (BRC) having a microcontroller, a voltage condition monitor, and at least one bistable relay associated with the at least one power receptacle for supplying AC power to the at least one power receptacle from an external AC power source, the voltage condition monitor is operably coupled with the microcontroller of the BRC, the at least one bistable relay having contacts able to be set to an open position and to a closed position; the BRC further configured to determine a loss of input voltage from the external AC power source, and to toggle the bistable relay, when the bistable relay is in a closed position, to an open position upon the detection of an AC power loss condition, the BRC configured to selectively close the bistable relay after AC power is restored, the voltage condition monitor is configured to determine the AC power loss condition by detection of a drop of a voltage below a threshold.

2. The PDU of claim 1 , wherein the BRC includes a plurality of bistable relays.

3. The PDU of claim 2 , wherein the BRC is configured to sequentially close selected ones of the plurality of bistable relays that had been closed just prior the AC power loss condition, and which had been opened by the BRC upon detection of the AC power loss condition, in a manner that limits an in-rush of current to the PDU.

4. The PDU of claim 1 , wherein the AC power loss condition includes when a circuit breaker associated with the bistable relay has opened.

5. The PDU of claim 1 , wherein the BRC includes a non-volatile memory for storing a present condition of the at least one bistable relay.

6. The PDU of claim 1 , further comprising a plurality of optical elements, each one of said plurality of optical elements being uniquely associated with one of the bistable relays to provide an optical indication of a status of its associated said bistable relay, and wherein the status indicates whether the associated said bistable relay is presently in an open position or a closed position.

7. A power distribution unit (PDU) comprising:
at least one power receptacle configured to enable attachment of an alternating current (AC) power cord of an external device to the power receptacle;
a branch receptacle controller (BRC) including a microcontroller, a voltage condition monitor, and a plurality of bistable relays associated with the at least one power receptacle for supplying AC power to the at least one power receptacle from an external AC power source, each of the bistable relays having contacts able to be set to an open position and to a closed position, the voltage condition monitor is operably coupled with the microcontroller of the BRC;
the BRC further configured to determine a loss of input voltage from the external AC power source, and to toggle any one or more of the bistable relays which is a closed position to an open position upon the detection of an AC power loss condition;

the BRC further configured to control the plurality of bistable relays such that the one or more bistable relays that were previously in a closed position prior to the AC power loss condition, and which had been opened by the BRC upon detection of the AC power loss condition, are all sequentially commanded to again be closed after the AC power is restored, in a manner that limits an in-rush of current to the PDU, the voltage condition monitor is configured to determine the AC power loss condition by detection of a drop of voltage below a threshold.

8. The PDU of claim 7 , wherein the BRC monitors a state of each of the plurality of bistable relays and selectively close specific ones of the plurality of bistable relays after AC power is restored in a manner that implements a predetermined time delay between successive closings of the bistable relays.

9. The PDU of claim 7 , wherein the AC power loss condition includes when a circuit breaker associated with the bistable relay has opened.

10. The PDU of claim 7 , wherein the voltage condition monitor includes an optoisolator device.

11. The PDU of claim 7 , wherein the BRC includes a non-volatile memory for storing a present condition of each one of the plurality of bistable relays.

12. The PDU of claim 7 , further comprising a plurality of optical elements, each one of said plurality of optical elements being uniquely associated with one of the bistable relays to provide an optical indication of a status of its associated said bistable relay, and wherein the status indicates whether the associated said bistable relay is presently in an open position or a closed position.

13. A method for monitoring and controlling an application of AC power to a plurality of data center devices, the method comprising:
providing at least one AC power receptacle forming a power attachment point for an alternating current (AC) power cord of an independent data center device;
using a branch receptacle controller (BRC) having a microcontroller and at least one bistable relay associated with the AC power receptacle for supplying AC power to the AC power receptacle from an external AC power source, the at least one bistable relay having contacts which are able to be set to an open position and to a closed position;
using the BRC to monitor the voltage of the external AC power source, and to detect when a loss of AC power is about to occur;
in response to a detected imminent loss of AC power, using the BRC to toggle the bistable relay, when the bistable relay is currently in a closed position immediately before power is lost, to an open position, before power to the BRC is lost; and

using the BRC to monitor a state of the at least one bistable relay and to command the bistable relay to close after AC power is restored, wherein using the BRC to monitor the voltage of the external AC power source, and to detect when a loss of AC power is about to occur includes determining the AC power loss condition by detection of a drop of a voltage below a threshold.

Assignees

• Vertiv Corp

Inventors

• Ferguson Kevin R

Classifications

• H02H1/043 Primary

  to inrush currents (H02H1/046 takes precedence; differential protection of transformers H02H7/045) · CPC title

• H02H3/08

  responsive to excess current (responsive to abnormal temperature caused by excess current H02H5/04) · CPC title

• H04Q9/00

  Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom · CPC title

• H02H3/46

  responsive to frequency deviations · CPC title

• H02H3/06

  with automatic reconnection · CPC title