Control circuit, and method for improving the measurability of a mechanical switch-on process of an electromagnetic actuator

Patent metadata

Field	Value
Publication number	US-10996274-B2
Application number	US-201716345008-A
Country	US
Kind code	B2
Filing date	Oct 18, 2017
Priority date	Oct 27, 2016
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

An electronic circuit configured to control an electromagnetic actuator with an electric coil, comprising at least one first electronic switching element, a capacitor, and a diode connected to the first electronic switching element, the capacitor, and the electrical coil to form a step-up converter, wherein the capacitor is configured to be charged to a voltage that is greater than an operating voltage of the electronic circuit.

First claim

The invention claimed is:

1. A method for improving measurability of an end time of a mechanical switch-on operation of an electromagnetic actuator having an iron core displaceable by energizing an electrical coil via an electronic control circuit, the method comprising:
supplying the electronic control circuit with an operating voltage;
charging a capacitor arranged within the electronic control circuit; and
discharging the capacitor to increase a coil voltage during the mechanical switch-on operation to a value greater than the operating voltage; and
during the energization of the electrical coil:
a coil current rises in a current rise phase;
the current rise phase is followed by a peak current phase in which the coil current:
drops from a peak current phase initial value to a peak current phase intermediate value; and
rises from the peak current phase intermediate value to a peak current phase end value; and

the peak current phase is followed by a holding current phase in which the coil current drops to a holding current value range; and
the holding current phase is followed by a rundown current phase in which the coil drops from a rundown phase initial current value to zero.

2. The method according to claim 1 , wherein the capacitor is charged to a capacitor voltage greater than the operating voltage.

3. The method of claim 1 , wherein the value of the coil voltage during the mechanical switch-on operation is at least one and a half times greater than the operating voltage.

4. The method of claim 1 , wherein the operating voltage is provided by a battery voltage.

5. The method of claim 1 , wherein the mechanical switch-on operation begins with the current rise phase and extends to the peak current phase, the end time of the mechanical switch-on operation achieved when the peak current phase intermediate value is reached.

6. The method of claim 1 , wherein the capacitor is charged at a start of the holding current phase while the coil current is dropping to the holding current value range, or the capacitor is charged at the start of the rundown current phase while the coil current is dropping to zero.

7. The method of claim 1 , wherein the capacitor is charged when the actuator is mechanically switched off.

8. The method of claim 1 , wherein the capacitor is charged by a charging current, and the capacitor is subsequently discharged by a discharging current, the charging current or the discharging current being pulse width-modulated.

9. The method of claim 1 , wherein the electronic control circuit further comprises an upper MOF SET, a lower MOSFET, and a freewheeling MOSFET.

10. The method of claim 9 , wherein the lower MOSFET is connected to ground via a shunt.

11. The method of claim 9 , wherein the electronic control circuit further comprises a Schottky diode.

12. The method of claim 9 , wherein the operating voltage is provided by a battery and the electronic control circuit further comprises a diode arranged in front of the battery.

13. A method for improving measurability of an end time of a mechanical switch-on operation of a plurality of electromagnetic actuators, each actuator having an iron core displaceable via an electronic control circuit, the method comprising:
supplying the electronic control circuit with an operating voltage, the electronic control circuit having:
one capacitor;
one step-up MOSFET arranged in series with the one capacitor; and
individual controls arranged for each of the plurality of electromagnetic actuators, each of the individual controls including:
an upper MOSFET;
an electrical coil;
a lower MOSFET; and
a shunt; and

charging the one capacitor; and
discharging the one capacitor to increase a coil voltage of each electrical coil during the mechanical switch-on operation to a value greater than the operating voltage.

14. The method of claim 13 , wherein each of the individual controls further comprises a freewheeling MOSFET.

15. The method of claim 13 , wherein each of the individual controls further comprises a freewheeling Schottky diode.

16. The method of claim 13 , wherein each of the individual controls further comprises a Schottky diode configured to provide a charging current to the one capacitor.

17. A method for improving measurability of an end time of a mechanical switch-on operation of a plurality of electromagnetic actuators, each actuator having an iron core displaceable via an electronic control circuit, the method comprising:
supplying the electronic control circuit with an operating voltage, the electronic control circuit having:
one capacitor;
one step-up MOSFET arranged in series with the one capacitor; and
individual controls arranged for each of the plurality of electromagnetic actuators, each of the individual controls including an electrical coil and a Schottky diode configured to provide a charging current to the one capacitor;

charging the one capacitor; and
discharging the one capacitor to increase a coil voltage of each electrical coil during the mechanical switch-on operation to a value greater than the operating voltage.

Assignees

• Schaeffler Technologies Ag

Inventors

• De Giacomo Fabio
• Wang Weigang
• Traversa Piergiacomo

Classifications

• H01F7/1883 Primary

  by steepening leading and trailing edges of magnetisation pulse, e.g. printer drivers · CPC title

• H01F2007/1822

  using a capacitor to produce a boost voltage · CPC title

• H01F7/064

  Circuit arrangements for actuating electromagnets (circuit arrangements for obtaining special operating characteristics H01F7/18; driving circuits for electromagnets making use of a switching regulator H01H47/325) · CPC title

• G01R31/3278 Primary

  of relays, solenoids or reed switches (measuring contact resistance G01R27/205; high voltage magnetic switches G01R31/3271, G01R31/333; testing electric windings G01R31/72; monitoring of fail safe circuits H01H47/002) · CPC title

• H01F27/24

  Magnetic cores · CPC title