Projection device for a motor vehicle headlight

Patent metadata

Field	Value
Publication number	US-10995927-B2
Application number	US-201816769775-A
Country	US
Kind code	B2
Filing date	Nov 27, 2018
Priority date	Dec 5, 2017
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

The invention relates to a projection device (1) for a motor vehicle headlight, wherein the projection device (1) is designed to project light of at least one light source (2) associated with the projection device (1) into a zone in front of the motor vehicle in at least one light distribution pattern, namely a low-beam light distribution pattern, a total number of the low-beam microlenses comprising at least two groups of low-beam microlenses.

First claim

The invention claimed is:

1. A projection device ( 1 ) for a motor-vehicle headlamp, wherein the projection device ( 1 ) is configured to image light of at least one light source ( 2 ) assigned to the projection device ( 1 ) in a region in front of a motor vehicle in the form of at least one light distribution comprising a dipped-beam distribution, wherein the projection device ( 1 ) comprises:
an entrance optical element ( 3 ), which has a number of micro-entrance optical elements ( 3 a ), which are arranged in an array,
an exit optical element ( 4 ), which has a number of micro-exit optical elements ( 4 a ), which are arranged in an array,
wherein exactly one micro-exit optical element ( 4 a ) of the number of micro-exit optical elements ( 4 a ) is assigned to exactly one micro-entrance optical element ( 3 a ) of the number of micro-entrance optical elements ( 3 a ),
wherein the micro-entrance optical elements ( 3 a ) are constructed in such a manner and/or the micro-entrance optical elements ( 3 a ) and the micro-exit optical elements ( 4 a ) are arranged in such a manner with respect to one another that essentially all light exiting from a micro-entrance optical element ( 3 a ) of the number of micro-entrance optical elements ( 3 a ) only enters into an assigned micro-exit optical element ( 4 a ) of the number of micro-exit optical elements ( 4 a ),
wherein the light pre-shaped by the micro-entrance optical elements ( 3 a ) is imaged by the micro-exit optical elements ( 4 a ) into the region in front of the motor vehicle as the at least one light distribution,
wherein each micro-entrance optical element ( 3 a ) of the number of micro-entrance optical elements ( 3 a ) is configured to focus light passing through it into at least one micro-entrance-optical-element focal point, wherein the at least one micro-entrance-optical-element focal point lies between the micro-entrance optical element ( 3 a ) and the assigned micro-exit optical element ( 4 a ), wherein at least one screen device ( 8 a ′, 8 a ″) is arranged between the micro-entrance optical element ( 3 a ) and the assigned micro-exit optical element ( 4 a ),
wherein a dipped-beam micro-optical element is constructed at least by the micro-entrance optical element ( 3 a ), the assigned micro-exit optical element ( 4 a ), and the at least one screen device ( 8 a ′, 8 a ″) lying therebetween,
wherein the at least one screen device ( 8 a ′, 8 a ″) is configured to limit a light distribution imaged by the respective micro-exit optical element ( 4 a ) in such a manner that the light distribution radiated by the micro-exit optical element ( 4 a ) forms a portion of the dipped-beam distribution, wherein the at least one screen device ( 8 a ′, 8 a ″) has at least one optically effective screen edge (K) imaging a course of a cut-off line of the dipped-beam distribution,
wherein a total number of dipped-beam micro-optical elements comprises at least two groups of dipped-beam micro-optical elements,
wherein a first group of dipped-beam micro-optical elements comprises at least one first variant of screen devices ( 8 a ′),
wherein a second group of dipped-beam micro-optical elements comprises at least one second variant of screen devices ( 8 a ″), wherein a configuration of the at least one second variant of screen devices ( 8 a ″) deviates from a configuration of the at least one first variant of screen devices ( 8 a ′) at least in that the at least one second variant screen devices ( 8 a ″) comprise an at least partially light-permeable window (F) formed inside a light-shading region (D) extending up to the at least one optically effective screen edge (K) to form a light distribution (Lsign) lying above the cut-off line.

2. The projection device ( 1 ) according to claim 1 , wherein individual dipped-beam micro-optical elements of the at least one second variant of screen devices are constructed in such a manner that the light distribution (Lsign) lying above the cut-off line is spaced from the cut-off line with a vertical angle between 0.5° to 2°.

3. The projection device ( 1 ) according to claim 1 , wherein individual dipped-beam micro-optical elements of the at least one second variant of screen devices are constructed in such a manner that the light distribution (Lsign) lying above the cut-off line extends over a horizontal angular range of between 10° and 50° and over a vertical angular range of between 2° and 10°.

4. The projection device ( 1 ) according to claim 1 , wherein the at least partially light-permeable window (F) of individual dipped-beam micro-optical elements of the at least one second variant of screen devices essentially has a rectangular shape.

5. The projection device ( 1 ) according to claim 1 , wherein the at least partially light-permeable window (F) of individual dipped-beam micro-optical elements of the at least one second variant of screen devices is of U-shaped construction.

6. The projection device ( 1 ) according to claim 1 , wherein the at least light-permeable window (F) of individual dipped-beam micro-optical elements of the at least one second variant of screen devices is completely light-permeable.

7. The projection device ( 1 ) according to claim 1 , wherein the light-permeable window (F) of individual dipped-beam micro-optical elements of the at least one second variant of screen devices is only partially light-permeable.

8. The projection device ( 1 ) according to claim 1 , wherein the at least one screen device is connected to a support ( 5 ) which comprises glass.

9. The projection device ( 1 ) according to claim 1 , wherein the entrance optical element ( 3 ) and the exit optical element ( 4 ) are securely connected to at least one support ( 5 ) of the at least one screen device arranged between the entrance optical element ( 3 ) and the exit optical element ( 4 ).

10. The projection device ( 1 ) according to claim 9 , wherein a connection of the entrance optical element ( 3 ) and the exit optical element ( 4 ) to the at least one support ( 5 ) is formed as a transparent adhesively bonded connection.

11. A microprojection light module ( 6 ) for a motor-vehicle headlamp, comprising at least one projection device ( 1 ) according to claim 1 and at least one light source ( 2 ) for feeding light into the projection device ( 1 ).

12. A motor-vehicle headlamp, comprising at least one microprojection light module ( 6 ) according to claim 11 .

Assignees

• Zkw Group Gmbh

Inventors

• Mandl Bernhard
• Moser Andreas
• Bauer Friedrich
• Schadenhofer Peter

Classifications

• F21S41/265

  Composite lenses; Lenses with a patch-like shape · CPC title

• F21S41/143 Primary

  the main emission direction of the LED being parallel to the optical axis of the illuminating device · CPC title

• F21S41/153

  arranged in a matrix · CPC title

• F21W2102/18

  for overhead signs · CPC title

• F21S41/43 Primary

  characterised by the shape thereof · CPC title