Lithium-containing calcium aluminate phosphate cement admixtures

Patent metadata

Field	Value
Publication number	US-10995253-B2
Application number	US-201415315048-A
Country	US
Kind code	B2
Filing date	Sep 16, 2014
Priority date	Sep 16, 2014
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

Lithium-containing cement admixtures including a calcium aluminate phosphate cement; a lithium-ion-containing compound; and an aqueous base fluid and methods of introducing the lithium-containing cement admixtures into a subterranean formation. The lithium-containing cement admixtures may further comprise an aluminosilicate or an additive including a set retarder, a set accelerator, a suspension aid, a density reducing agent, a fluid loss control agent, a defoamer, and any combination thereof.

First claim

What is claimed is:

1. A method comprising:
providing a lithium-containing cement admixture (“LCCA”) having a density equal to or less than about 20 pounds per gallon (ppg), the LCCA comprising: a calcium aluminate phosphate cement,
a lithium salt, wherein the lithium salt is present in an amount in the range of about 0.5% to about 1.0% by weight of the calcium aluminate phosphate cement to achieve a pump time of the LCCA of between about 90 minutes and about 250 minutes, wherein the lithium salt comprises lithium carbonate,
an aqueous base fluid, and
a set retarder present in an amount of about 0.01% to about 2.5% by weight of the calcium aluminate phosphate cement, wherein the set retarder is selected from the group consisting of citric acid, delta gluconolactone, tartaric acid, lignosulfate, a metal salt of lignosulfate, 2-acrylamide-2-methylpropane sulfonic acid/acrylic acid copolymer, 2-acrylamide-2-methylpropane sulfonic acid/maleic acid copolymer, itaconic acid, gluconic acid, oleic acid, phosphoric acid, uric acid, ammonium, an alkali metal, an alkaline earth metal, borax, a hydroxycarboxy acid, and any combination thereof;
introducing the LCCA into a subterranean formation having a temperature of less than about 50° C. (120° F.); and
forming a hydrated cement in at least a portion of the subterranean formation, wherein the hydrated cement has a compressive strength of between about 50 psi to about 500 psi in about 6 hours or less.

2. The method of claim 1 , wherein the calcium aluminate phosphate cement has a calcium aluminate content in the range of about 20% to about 80% by weight of the calcium aluminate phosphate cement.

3. The method of claim 1 , wherein the calcium aluminate phosphate cement has a phosphate content in the range of about 1% to about 20% by weight of the calcium aluminate phosphate cement.

4. The method of claim 1 , wherein the calcium aluminate phosphate cement is present in an amount in the range of about 1% to about 99.99% by weight of the LCCA.

5. The method of claim 1 , wherein the aqueous base fluid is present in an amount in the range of about 20% to about 80% by weight of the calcium aluminate phosphate cement.

6. The method of claim 1 , wherein the lithium salt further comprises a lithium salt selected from the group consisting of a lithium chloride, a lithium chloride hydrate, a lithium bromide, a lithium bromide hydrate, a lithium fluoride, a lithium iodide, a lithium iodide hydrate, a lithium borate, a lithium hydroxide, a dilithium tetrabromonickelate, a dilithium tetrachlorocuprate, a lithium benzoate, a lithium cyclohexanbutyrate, a lithium formate, lithium hexafluoroarsenate, lithium hexafluorophosphate, lithium iodate, lithium metaborate, lithium phosphate, lithium perchlorate, lithium tetraborate, lithium tetrachloroaluminate, lithium tetrachloroaurate, lithium tetrachlorogallate, lithium tetrachloropalladate, lithium tetrafluoroborate, lithium trifluoromethanesulfonate, and any combination thereof.

7. The method of claim 1 , wherein the LCCA further comprises an aluminosilicate.

8. The method of claim 1 , wherein the LCCA further comprises a cement additive selected from the group consisting of a set accelerator, a suspension aid, a density reducing agent, a fluid loss control agent, a defoamer, and any combination thereof.

9. The method of claim 1 , wherein the LCCA is foamed and further comprises a gas and a foaming agent.

10. A lithium-containing cement admixture (“LCCA”) comprising:
a calcium aluminate phosphate cement;
a lithium salt, wherein the lithium salt is present in an amount in the range of about 0.5% to about 1.0% by weight of the calcium aluminate phosphate cement to achieve a pump time of the LCCA of between 90 and 250 minutes, and wherein the lithium salt comprises lithium carbonate;
an aqueous base fluid; and
a set retarder present in an amount of about 0.01% to about 2.5% by weight of the calcium aluminate phosphate cement, wherein the set retarder is selected from the group consisting of citric acid, delta gluconolactone, tartaric acid, lignosulfate, a metal salt of lignosulfate, 2-acrylamide-2-methylpropane sulfonic acid/acrylic acid copolymer, 2-acrylamide-2-methylpropane sulfonic acid/maleic acid copolymer, itaconic acid, gluconic acid, oleic acid, phosphoric acid, uric acid, ammonium, an alkali metal, an alkaline earth metal, borax, a hydroxycarboxy acid, and any combination thereof, and wherein the LCCA has a density equal to or less than about 20 pounds per gallon (ppg) and wherein the LCCA forms a hydrated cement having a compressive strength of between about 50 psi to about 500 psi in about 6 hours or less when introduced into a subterranean formation having a temperature of less than about 50° C. (120° F.).

11. The LCCA of claim 10 , wherein the lithium salt is selected from the group consisting of a lithium chloride, a lithium chloride hydrate, a lithium bromide, a lithium bromide hydrate, a lithium fluoride, a lithium iodide, a lithium iodide hydrate, a lithium borate, a lithium hydroxide, a dilithium tetrabromonickelate, a dilithium tetrachlorocuprate, a lithium benzoate, a lithium cyclohexanbutyrate, a lithium formate, lithium hexafluoroarsenate, lithium hexafluorophosphate, lithium iodate, lithium metaborate, lithium phosphate, lithium perchlorate, lithium tetraborate, lithium tetrachloroaluminate, lithium tetrachloroaurate, lithium tetrachlorogallate, lithium tetrachloropalladate, lithium tetrafluoroborate, lithium trifluoromethanesulfonate, and any combination thereof.

12. A system comprising:
a wellhead with a tubular extending therefrom and into a subterranean formation having a temperature equal or less than about 50° C. (120° F.); and
a pump fluidly coupled to the tubular, the tubular comprising a lithium-containing cement admixture (“LCCA”) having a density equal to or less than about 20 pounds per gallon (ppg) and comprising a calcium aluminate phosphate cement, a lithium-ion-containing compound comprising lithium sulfate, hydrates of lithium sulfate, lithium carbonate, or combinations thereof, wherein the lithium-ion-containing compound is present in an amount in the range of about 0.5% to about 1.0% by weight of the calcium aluminate phosphate cement to achieve a pump time of the LCCA of between about 90 minutes and 250 minutes, a set retarder present in an amount of about 0.01% to about 2.5% by weight of the calcium aluminate phosphate cement, wherein the set retarder is selected from the group consisting of citric acid, delta gluconolactone, tartaric acid, lignosulfate, a metal salt of lignosulfate, 2-acrylamide-2-methylpropane sulfonic acid/acrylic acid copolymer, 2-acrylamide-2-methylpropane sulfonic acid/maleic acid copolymer, itaconic acid, gluconic acid, oleic acid, phosphoric acid, uric acid, ammonium, an alkali metal, an alkaline earth metal, borax, a hydroxycarboxy acid, and any combination thereof, and an aqueous base fluid,
wherein the LCCA develops a compressive strength of between about 50 psi to about 500 psi in about 6 hours or less when introduced into a subterranean formation.

13. The system of claim 12 , wherein the LCCA further comprises a lithium salt selected from the group consisting of a lithium chloride, a lithium chloride hydrate, a lithium bromide, a lithium bromide hydrate, a lithium fluoride, a lithium iodide, a lithium iodide hydrate, a lithium borate, a lithium hydroxide, a dilithium tetrabromonickelate, a dilithium tetrachlorocuprate, a lithium benzoate, a lithium cyclohexanbutyrate, a lithium formate, lithium hexafluoroarsenate, lithium hexafluorophosphate, lithium iodate, lithium metaborate, lithium phosphate, lithium perchlorate, lithi

Assignees

• Halliburton Energy Services Inc

Inventors

• Agapiou Kyriacos
• Lewis Samuel J

Classifications

• C04B28/34 Primary

  containing cold phosphate binders · CPC title

• C04B28/06

  Aluminous cements (monolithic refractories or refractory mortars C04B35/66) · CPC title

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• Y02W30/91

  Use of waste materials as fillers for mortars or concrete · CPC title

• C04B22/04

  Metals, e.g. aluminium used as blowing agent · CPC title