Method for obtaining a joint between elements of different materials

Patent metadata

Field	Value
Publication number	US-10994523-B2
Application number	US-201916510264-A
Country	US
Kind code	B2
Filing date	Jul 12, 2019
Priority date	Nov 9, 2018
Publication date	May 4, 2021
Grant date	May 4, 2021

Abstract

A joint between at least one element of metal material and at least one element of plastic material is obtained by pressing these elements in contact against each other, with a simultaneous application of heat. A cladding of metal material and/or of plastic material is applied above the joint by additive manufacturing technology.

First claim

What is claimed is:

1. Method for obtaining a joint between elements of different materials in which the joint comprises at least one element of metal material and at least one element of plastic material, having respective contact surfaces, the method comprising:
pressing said contact surfaces of said at least one element of metal material and said at least one element of plastic material against each other with a simultaneous application of heat, and
applying a cladding of metal material and/or plastic material above said joint, by additive manufacturing technology.

2. Method according to claim 1 , wherein the applying the cladding by additive manufacturing technology comprises a step of applying a cladding made with powders and/or wire of metal material and/or a step of applying a cladding made with powders and/or wire of plastic material.

3. Method according to claim 1 , wherein the applying the cladding by additive manufacturing technology comprises a first step of applying a coarse base cladding and a second step of applying a fine cladding, including a distribution of strengthening micro-ribs above the base cladding.

4. Method according to claim 1 , further comprising obtaining a local quenching step obtained by feeding a cold fluid above the cladding layer immediately after the step of applying the cladding.

5. Method according to claim 1 , further comprising feeding a hot fluid immediately before or after the step of applying the cladding for local heating.

6. Method according to claim 1 , wherein before joining the metal element and the element of plastic material with each other, further comprising forming on the contact surface of the metal element, with the aid of a laser, an uneven surface portion, having a distribution of asperities, the application of heat being such as to generate a softening of the plastic material, so that said material fills the spaces between the asperities of said uneven surface portion and keeps this configuration after a subsequent cooling.

7. Method according to claim 1 , further comprising applying a layer of adhesive before the joining between the metal element and the element of plastic material on the contact surface of the metal element.

8. Method according to claim 1 , wherein before joining the metal element and the element of plastic material with each other on the contact surface of the metal element, forming an uneven surface portion having a distribution of asperities, and applying a layer of adhesive before said joining above said contact surface having said uneven surface portion, the layer of adhesive filling the spaces between the asperities of said uneven surface portion.

Assignees

• Fiat Ricerche

Inventors

• Pullini Daniele
• Cucco Massimo
• Ciaccio Gabriele
• D'Aiuto Fabio
• Tedesco Michele Maria

Classifications

• B32B37/02 Primary

  characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations · CPC title

• B29C66/742 Primary

  to metals or their alloys · CPC title

• B22F10/50

  Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up · CPC title

• B22F10/25

  Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS] · CPC title

• B22F12/53

  Nozzles · CPC title