Inverter coupling and decoupling management

Patent metadata

Field	Value
Publication number	US-10992237-B2
Application number	US-201916690349-A
Country	US
Kind code	B2
Filing date	Nov 21, 2019
Priority date	Sep 30, 2016
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A multi-inverter system with at least a string of inverters sharing a DC bus and outputting to a shared AC bus. Inverters are hot-swappable and configured to be turned on or off during powered cycles. Central control may comprise reducing power point tracking redundancies or promoting other operational changes at individual inverters of a group.

First claim

What is claimed is:

1. A process of managing a grouping of operating inverters comprising:
at a processor, determining the manual addition or subtraction of an inverter from a grouping of operating inverters;
sending a query from the processor to inverters in the grouping of inverters, the query seeking snapshot status of inverter variables being monitored outside the inverter;
receiving responses from the query and comparing the responses for each responding inverter to previously identified operational specifications; and
when comparing the responses identifies one or more inverter variable that is out of tolerance to the operational specification for that variable, sending a command to the one or more inverter with at least one out of tolerance inverter variable to correct operation of the one or more inverter.

2. The process of claim 1 further comprising:
at the processor, receiving a DC power source system status; and
using the received DC power source system status to determine at the processor a preferred operation point for one or more inverter in the grouping of inverters.

3. The process of claim 2 further comprising:
providing commands for one or more inverter in the grouping of inverters to operate at a determined preferred operating point.

4. The process of claim 2 wherein the received DC power source system status comprises battery temperature, photovoltaic (PV) panel temperature, irradiation readings, or DC output voltage and wherein the inverters in the grouping of inverters share a common bus.

5. The process of claim 1 further comprising:
prior to determining the addition or subtraction of an inverter from the grouping of inverters, waiting for a remaining cycle time to expire.

6. The process of claim 1 wherein the inverter variables being monitored comprise mean, average and peak voltages, mean average, and peak currents, inverter efficiency, and inverter filtering accuracy.

7. The process of claim 1 wherein the inverter variables being monitored are instantaneous input voltage, instantaneous output voltage, instantaneous input current, instantaneous output current, inverter temperature, output frequency, and output ripple.

8. An inverter system comprising:
one or more processors; and
a plurality of inverters; the inverters electrically coupled to a DC input and electrically coupled to an AC output,
wherein the one or more processors are configured to perform steps comprising:
during operation of inverters of the plurality of inverters, determining the manual addition or subtraction of an inverter from the plurality of inverters;
sending one or more queries to inverters from the plurality of inverters, the one or more queries seeking snapshot status of inverter variables being monitored;
receiving responses from the one or more queries and comparing the responses for each responding inverter to predetermined operational specifications; and

when comparing the responses identifies one or more inverter variable that is out of tolerance to operational specifications for that variable, sending a command to the one or more inverter with at least one out of tolerance inverter variable to correct operation of the one or more inverter from the plurality.

9. The system of claim 8 wherein the one or more processors are configured to perform steps further comprising:
receiving a DC power source system status; and
using the received DC power source system status, determining a preferred operation point for one or more inverter in the plurality of inverters.

10. The system of claim 8 wherein the received DC power source system status comprises battery temperature, photovoltaic (PV) panel temperature, irradiation readings, or DC output voltage.

11. The system of claim 8 wherein the one or more processors are configured to perform steps further comprising:
providing commands for the one or more inverter in the plurality of inverters to operate at a determined preferred operating point.

12. The system of claim 8 wherein the one or more processors are configured to perform steps further comprising:
prior to determining the manual addition or subtraction of an inverter from the plurality of inverters, waiting for a remaining periodic query cycle time to expire.

13. The system of claim 8 wherein the inverter variables being monitored comprise mean, average and peak voltages, mean average, and peak currents, inverter efficiency, and inverter filtering accuracy.

14. The system of claim 8 wherein the inverter variables being monitored are instantaneous input voltage, instantaneous output voltage, instantaneous input current, instantaneous output current, inverter temperature, output frequency, and output ripple.

15. A cyclical process for monitoring a plurality of reconnectable inverters, the process comprising:
maintaining a list of inverters from a grouping of operating inverters;
determining the addition or removal of an inverter from the grouping of inverters;
updating the list of inverters to include additions and removals of inverters from the grouping of inverters;
determining whether an inverter in the list of inverters has been identified as a primary inverter; and
when an addition or removal of an inverter is detected sending a query from a processor to inverters in the grouping of inverters, the query seeking snapshot status of inverter variables being monitored;
receiving responses from the query and comparing the responses for each responding inverter to operational specifications; and
when comparing the responses identifies one or more inverter variable that is out of tolerance to previously identified operational specifications for that variable, sending a command to one or more inverter with at least one out of tolerance inverter variable to correct its operation.

16. The process of claim 15 further comprising:
receiving a DC power source system status; and
using the received DC power source system status, determining a preferred operation point for one or more inverter in the grouping of inverters.

17. The process of claim 16 wherein the received DC power source system status comprises battery temperature, photovoltaic (PV) panel temperature, irradiation readings, or DC output voltage.

18. The process of claim 16 further comprising:
from an inverter in the grouping of inverters, providing commands for the one or more inverter in the grouping of inverters to operate at a determined preferred operating point; and
changing the designation of primary inverter from one inverter in the grouping to another inverter in the grouping at a fixed frequency.

19. The process of claim 15 further comprising:
prior to determining the addition or subtraction of an inverter from the grouping of inverters, waiting for a remaining cycle time to expire.

20. The process of claim 15 wherein inverters from the grouping of inverters are each receiving DC voltage from one or more photovoltaic panels.

Assignees

• Sunpower Corp

Inventors

• Chapman Patrick L
• Judkins Zachary S
• Marshall Jacob

Classifications

• H02J2101/25

  involving maximum power point tracking control for photovoltaic sources · CPC title

• H02J2101/24

  Photovoltaics · CPC title

• Y02E10/56

  Power conversion systems, e.g. maximum power point trackers · CPC title

• H02M7/493

  the static converters being arranged for operation in parallel · CPC title

• H02M7/42 Primary

  Conversion of DC power input into AC power output without possibility of reversal · CPC title