Electric power cable

Patent metadata

Field	Value
Publication number	US-10991479-B2
Application number	US-202016745777-A
Country	US
Kind code	B2
Filing date	Jan 17, 2020
Priority date	Jan 22, 2019
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A cable for transmitting electricity may include a core including a first conductive material, a core shield surrounding the core, an insulation layer surrounding the core shield, the insulation layer comprising a material providing electrical insulating properties, an insulation shield surrounding the insulation layer; and at least one of the following at least partially surrounding the insulation shield: (a) a bedding layer including a first semi-conductive material, (b) a tape layer including a metallic tape intercalated with an insulating tape, and (c) a protection layer.

First claim

We claim:

1. A cable for transmitting electricity comprising:
a core comprising a first conductive material;
a core shield surrounding the core;
an insulation layer surrounding the core shield, the insulation layer comprising a material providing electrical insulating properties;
an insulation shield surrounding the insulation layer;
a bedding layer at least partially surrounding the insulation shield comprising a first semi-conductive material;
a tape layer in adjacent contact with the bedding layer comprising a metallic tape intercalated with an insulating tape, wherein the metallic tape is in adjacent contact with the insulating tape; and
a protection layer, wherein the tape layer is also in adjacent contact with the protection layer.

2. The cable of claim 1 , wherein the bedding layer surrounds the insulation shield.

3. The cable of claim 1 , wherein the tape layer surrounds the bedding layer.

4. The cable of claim 1 , wherein the first conductive material comprises copper or aluminum.

5. The cable of claim 1 , wherein the core shield and/or the insulation shield comprises at least one semi-conducting compound.

6. The cable of claim 1 , wherein the first semi-conductive material comprises a semi-conducting paper, a semi-conducting plastic, or a semi-conducting metallic tape.

7. The cable of claim 1 , wherein the insulating layer comprises cross-linked polyethylene or ethylene-propylene rubber, which may optionally be enhanced with nanoparticles.

8. The cable of claim 1 , wherein the bedding layer further comprises at least one fiber optic cable.

9. The cable of claim 8 , wherein the fiber optic cable is capable of monitoring at least one of the following states of at least a portion of the cable: temperature, acoustics, or vibration.

10. The cable of claim 1 , wherein the bedding layer comprises a moisture barrier material which at least partially prevents moisture from penetrating through the bedding layer.

11. The cable of claim 10 , wherein the moisture barrier material comprises polyethylene and/or polyvinylchloride.

12. The cable of claim 1 , wherein the metallic tape comprises at least one of stainless steel, aluminum, aluminum alloys, copper, or copper alloys.

13. The cable of claim 1 , wherein the insulating tape comprises at least one of polyethylene terephthalate, vinyl, or fiberglass.

14. The cable of claim 1 , wherein the protection layer is in the form of a wire, a tape, a bar or a corrugated sheath, optionally wherein the protection layer comprises a second conductive material or a second semi-conductive material.

15. The cable of claim 14 , wherein the second conductive material comprises stainless steel, aluminum, aluminum alloys, copper, or copper alloys.

16. The cable of claim 14 , wherein the second semi-conductive material comprises semi-conductive polyethylene.

17. The cable of claim 1 , wherein the protection layer further comprises at least one fiber optic cable.

18. The cable of claim 1 , wherein the core is substantially completely protected from moisture entry by at least one of the other components of the cable.

19. An electric power transmission system comprising a conduit and a plurality of cables housed within the conduit, wherein at least one of the plurality of cables is a cable according to claim 1 , optionally wherein the conduit comprises a steel pipe, further optionally wherein the conduit is pressurized to at least partially prevent ingress of outside materials or to improve the electrical strength of the insulating layer.

20. The electric power transmission system of claim 19 , wherein the void spaces within the conduit, outside of space taken up by the plurality of cables, is at least partially filled with a fluid, optionally wherein the fluid comprises air, nitrogen gas, water, or grout.

21. A method of assembling an electrical transmission system comprising:
providing a conduit; and
installing a plurality of cables within the conduit, at least one of the plurality of cables being a cable according to claim 1 .

22. A method of retrofitting an existing electrical transmission system comprising a conduit and at least one existing cable, the method comprising:
removing the at least one existing cable from the conduit; and
installing a plurality of cables within the conduit, at least one of the plurality of cables being a cable according to claim 1 .

Assignees

• Electric Power Res Institute Inc

Inventors

• Zhao Tiebin
• Williams Jay A
• Allen Jr Richard W
• Frentzas Frank
• Knapwurst Ronald J
• Pasha Mohammad Anwar
• Smith Mark Rogers

Classifications

• H01B7/0009 Primary

  Details relating to the conductive cores · CPC title

• H01B7/0072

  Electrical cables comprising fluid supply conductors · CPC title

• H01B9/027

  composed of semi-conducting layers · CPC title

• H01B7/226 Primary

  Helicoidally wound metal wires or tapes · CPC title

• H01B7/22

  Metal wires or tapes, e.g. made of steel · CPC title