Carrier for forming electrophotographic image, two-component developer, developer for replenishment, image forming apparatus, process cartridge, and image forming method

Patent metadata

Field	Value
Publication number	US-10990027-B2
Application number	US-201916583654-A
Country	US
Kind code	B2
Filing date	Sep 26, 2019
Priority date	Sep 28, 2018
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A carrier for forming an electrophotographic image is provided. The carrier comprises carrier particles each comprising a core particle and a coating layer. The coating layer comprises a coating resin and inorganic particles comprising chargeable particles A and conductive particles B. The amount of the inorganic particles is from 195 to 350 parts by mass with respect to 100 parts by mass of the coating resin. The carrier particles consist of small carrier particles (D1≤25 μm), medium carrier particles (25 μm<D2≤38 μm), and large carrier particles (38 μm<D3). A constituent element variation, that is a ratio of an amount of a constituent element of the inorganic particles contained in the coating layer of the small carrier particles to an amount of the same constituent element of the inorganic particles contained in the coating layer of the medium carrier, is from −10.0% to 10.0%.

First claim

The invention claimed is:

1. A carrier for forming an electrophotographic image, comprising;
carrier particles each comprising:
a core particle; and
a coating layer coating the core particle, the coating layer comprising:
a coating resin; and
inorganic particles comprising chargeable particles A and conductive particles B, an amount of the inorganic particles being from 195 to 350 parts by mass with respect to 100 parts by mass of the coating resin,

wherein the carrier particles consist of:
small carrier particles having a particle diameter of D1, where D1≤25 μm is satisfied;
medium carrier particles having a particle diameter of D2, where 25 μm<D2≤38 μm is satisfied; and
large carrier particles having a particle diameter of D3, where 38 μm<D3 is satisfied,

wherein a constituent element variation is within a range of from −10.0% to 10.0%, where the constituent element variation being a ratio of an amount of a constituent element of the inorganic particles contained in the coating layer of the small carrier particles having a particle diameter of D1 to an amount of the same constituent element of the inorganic particles contained in the coating layer of the medium carrier particles having a particle diameter of D2.

2. The carrier according to claim 1 , wherein the chargeable particles A comprise at least one member selected from the group consisting of barium sulfate, magnesium oxide, magnesium hydroxide, and hydrotalcite.

3. The carrier according to claim 1 , wherein the conductive particles B comprise a tin oxide doped with at least one member selected from the group consisting of tungsten, indium, phosphorous, and oxides of tungsten, indium, and phosphorous.

4. The carrier according to claim 3 , wherein the conductive particles B comprise:
base particles; and
the tin oxide doped with said at least one member, disposed on surfaces of the base particles.

5. A two-component developer comprising:
the carrier according to claim 1 ; and
a toner.

6. The two-component developer according to claim 5 , wherein the toner is a negatively-chargeable toner.

7. The two-component developer according to claim 5 , wherein the toner is a color toner.

8. A developer for replenishment, comprising:
the carrier according to claim 1 in an amount of 1 part by mass; and
a toner in an amount of from 2 to 50 parts by mass or more.

9. An image forming apparatus comprising:
an electrostatic latent image bearer;
a charger configured to charge the electrostatic latent image bearer;
an irradiator configured to form an electrostatic latent image on the electrostatic latent image bearer;
a developing device containing the two-component developer according to claim 5 , configured to develop the electrostatic latent image formed on the electrostatic latent image bearer with the two-component developer to form a toner image;
a transfer device configured to transfer the toner image formed on the electrostatic latent image bearer onto a recording medium; and
a fixing device configured to fix the toner image on the recording medium.

10. A process cartridge comprising:
an electrostatic latent image bearer;
a charger configured to charge a surface of the electrostatic latent image bearer;
a developing device containing the two-component developer according to claim 5 , configured to develop an electrostatic latent image formed on the electrostatic latent image bearer with the two-component developer; and
a cleaner configured to clean the electrostatic latent image bearer.

11. An image forming method comprising:
forming an electrostatic latent image on an electrostatic latent image bearer;
developing the electrostatic latent image formed on the electrostatic latent image bearer with the two-component developer according to claim 5 to form a toner image;
transferring the toner image formed on the electrostatic latent image bearer onto a recording medium; and
fixing the toner image on the recording medium.

Assignees

• Takabayashi Yuuya
• Sogame Junjiroh
• Nakagawa Shinya
• Fujii Katsuhiko
• Ricoh Co Ltd

Inventors

• Takabayashi Yuuya
• Sogame Junjiroh
• Nakagawa Shinya
• Fujii Katsuhiko

Classifications

• G03G9/08755

  Polyesters · CPC title

• G03G15/08

  using a solid developer, e.g. powder developer · CPC title

• G03G9/113

  having coatings applied thereto · CPC title

• G03G21/1814

  Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing (G03G21/1835 takes precedence) · CPC title

• G03G9/1139 Primary

  Inorganic components of coatings · CPC title