Process for brazing an accessory on a tube, and corresponding assembly

Patent metadata

Field	Value
Publication number	US-10989345-B2
Application number	US-201815901973-A
Country	US
Kind code	B2
Filing date	Feb 22, 2018
Priority date	Feb 23, 2017
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A brazing process includes placing an accessory on a tube and interposing a brazing material between a bearing surface of the tube and a complementary bearing surface of the accessory. The brazing material is melted. The bearing surface and the complementary bearing surface together define a chamber having a converging portion whose height perpendicular to the bearing surface decreases radially away from the orifice. The converging portion of the chamber has a radial width greater than one times the thickness of the tube, so that the brazing material is distributed by capillary action in the chamber, and binds the bearing surface and the complementary bearing surface to one another.

First claim

The invention claimed is:

1. A method for brazing an accessory on a tube, comprising:
providing a tube having an orifice, wherein the tube comprises a bearing surface surrounding the orifice on an outer surface of the tube, and wherein the bearing surface comprises a flat surface or an outwardly curved surface, and wherein the tube has a thickness;
providing an accessory having a central portion defining a center axis and a peripheral portion surrounding the central portion, wherein the peripheral portion has a complementary bearing surface, wherein a portion of the complementary bearing surface is obliquely orientated relative to the center axis;
placing the accessory on the tube, wherein the central portion is engaged in the orifice, while the complementary bearing surface is placed opposite the bearing surface, and a brazing material is interposed between the bearing surface on the outer surface of the tube and the complementary bearing surface;
melting the brazing material, wherein the bearing surface and the complementary bearing surface together define a chamber having a converging portion whose height perpendicular to the bearing surface decreases radially away from the orifice, wherein the converging portion of the chamber has a radial width greater than one times the thickness of the tube, so that the brazing material is distributed by capillary action in the chamber, and binds the bearing surface and the complementary bearing surface to one another, and wherein the peripheral portion comprises a flange extending radially outward of an outer surface of the central portion relative to the center axis, and wherein a portion of the chamber is formed between the outer surface of the tube and the flange.

2. The method according to claim 1 , wherein the complementary bearing surface forms an angle of between 2° and 20° with the bearing surface.

3. The method according to claim 1 , wherein the brazing material is mounted on the accessory before the accessory is placed on the tube.

4. The method according to claim 3 , wherein the brazing material comprises at least one flat ring cut from a sheet of brazing material.

5. The method according to claim 4 , wherein the at least one flat ring is fixed to the central portion of the accessory.

6. The method according to claim 1 , wherein the brazing material is a nickel-based alloy.

7. The method according to claim 1 , wherein the thickness of the tube is between 0.5 mm and 1.2 mm.

8. The method according to claim 1 , wherein the flange has a thickness between 0.8 mm and 2 mm.

9. The method according to the claim 1 , wherein the complementary bearing surface extends radially inwards and defines a groove hollowed in the central portion.

10. The method according to claim 9 , wherein the groove has a depth between 0.1 mm and 0.5 mm.

11. The method according to claim 1 , wherein the tube comprises a boss protruding outwards from the tube and having a top forming a flat plate, wherein the orifice is formed in the flat plate, while an outer edge of the flat plate is separated from an outer radial edge of the peripheral portion by a gap of less than 2 mm.

12. The method according to claim 1 , wherein the tube comprises a depression recessed inwards in the tube and a bottom forming a flat plate, wherein the orifice is formed in the flat plate, while an outer radial edge of the peripheral portion is separated from an outer edge of the flat plate by a spacing of less than 3 mm.

13. The method according to claim 12 , wherein the tube has at least one stiffening relief around the flat plate.

14. The method according to claim 1 , wherein the radial width is greater than twice the thickness of the tube.

15. The method according to claim 13 , wherein the at least one stiffening relief comprises a step that surrounds the flat plate.

16. The method according to claim 1 , wherein, on one side of the flange opposite the complementary bearing surface, the central portion comprises a drum having an internal tapping, and wherein on an opposite side of the flange, the central portion extends through the orifice such that the tapping is extended axially by an accessory orifice completely traversing the flange and the central portion.

Assignees

• Faurecia Systemes Dechappement

Inventors

• Lecoester François
• Graber Vincent

Classifications

• B23K1/0008 Primary

  specially adapted for particular articles or work · CPC title

• B23K33/006

  for cylindrical workpieces · CPC title

• F16L41/084

  Soldered joints · CPC title

• F01N13/1805

  Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body (pipe joints in general F16L; fixing auxiliaries in motor vehicles in general B60K) · CPC title

• B23K1/002

  Soldering by means of induction heating · CPC title