Systems and method for exhaust gas recirculation

Patent metadata

Field	Value
Publication number	US-10989152-B2
Application number	US-201916360868-A
Country	US
Kind code	B2
Filing date	Mar 21, 2019
Priority date	Aug 19, 2016
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

Various systems and methods are provided for exhaust gas recirculation. In one example, an exhaust gas recirculation (EGR) system includes an EGR passage coupling an engine exhaust system to an engine intake system, an EGR cooler positioned in the EGR passage, a recirculation passage coupling an outlet of the EGR cooler to an inlet of the EGR cooler, an EGR cooler recirculation valve positioned in the recirculation passage and controllable to change a flow of exhaust gas though the recirculation passage, and a controller configured to adjust a position of the EGR cooler recirculation valve based on a temperature at the inlet of the EGR cooler.

First claim

The invention claimed is:

1. A method, comprising:
directing exhaust gas from an exhaust manifold of an engine to an inlet of an exhaust gas recirculation (EGR) cooler and directing exhaust gas from an outlet of the EGR cooler to an intake manifold of the engine; and
selectively directing a portion of the exhaust gas from the outlet of the EGR cooler to the inlet of EGR cooler.

2. The method of claim 1 , wherein selectively directing a portion of the exhaust gas from the outlet of the EGR cooler to the inlet of EGR cooler comprises selectively opening an EGR cooler recirculation valve positioned in a recirculation passage coupled across the EGR cooler.

3. The method of claim 2 , wherein selectively opening the EGR cooler recirculation valve comprises opening the EGR cooler recirculation valve responsive to a temperature at the inlet of the EGR cooler exceeding a threshold temperature.

4. The method of claim 3 , further comprising transiently increasing boost pressure responsive to the temperature at the inlet of the EGR cooler exceeding the threshold temperature.

5. The method of claim 1 , wherein directing exhaust gas from the exhaust manifold to the inlet of the EGR cooler comprises adjusting a position of one or more EGR valves to reach a target intake oxygen fraction.

6. The method of claim 1 , further comprising directing cooling system coolant to one or more coolant passages of the EGR cooler.

7. The method of claim 1 , wherein selectively directing a portion of the exhaust gas from the outlet of the EGR cooler to the inlet of EGR cooler comprises selectively opening an EGR cooler recirculation valve positioned in a recirculation passage coupled across the EGR cooler, and wherein directing exhaust gas from the exhaust manifold to the inlet of the EGR cooler comprises adjusting a position of one or more EGR valves to reach a target intake oxygen fraction.

8. A system, comprising:
an engine;
an exhaust manifold coupled to the engine;
an intake manifold coupled to the engine;
an EGR passage coupling the exhaust manifold to the intake manifold;
an EGR cooler, wherein the EGR cooler is positioned in the EGR passage for exhaust gas from the exhaust manifold to be directed to an inlet of the EGR cooler and exhaust gas from an outlet of the EGR cooler to be directed to the intake manifold; and
a recirculation passage configured to selectively direct a portion of the exhaust gas from the outlet of the EGR cooler to the inlet of EGR cooler.

9. The system of claim 8 , wherein the recirculation passage couples the EGR passage downstream of the EGR cooler to the EGR passage upstream of the EGR cooler via a venturi.

10. The system of claim 8 , further comprising an EGR cooler recirculation valve positioned in the recirculation passage, and wherein the EGR cooler recirculation valve is configured to selectively open to selectively direct the portion of the exhaust gas from the outlet of the EGR cooler to the inlet of EGR cooler.

11. The system of claim 10 , wherein the EGR cooler recirculation valve is configured to selectively open responsive to a temperature at the inlet of the EGR cooler exceeding a threshold temperature.

12. The system of claim 11 , further comprising a turbocharger configured to transiently increase a boost pressure of the engine responsive to the temperature at the inlet of the EGR cooler exceeding the threshold temperature.

13. The system of claim 8 , further comprising one or more EGR valves, and wherein a position of the one or more EGR valves configured to be adjusted based on a target intake oxygen fraction to direct the exhaust gas from the exhaust manifold to the inlet of the EGR cooler and the exhaust gas from the outlet of the EGR cooler to the intake manifold.

14. The system of claim 8 , further comprising a cooling system, wherein coolant from the cooling system is configured to be directed to one or more coolant passages of the EGR cooler.

15. A system, comprising:
an engine;
an exhaust manifold coupled to the engine;
an intake manifold coupled to the engine;
an EGR passage coupling the exhaust manifold to the intake manifold;
an EGR cooler, wherein the EGR cooler is positioned in the EGR passage for exhaust gas from the exhaust manifold to be directed to an inlet of the EGR cooler and exhaust gas from an outlet of the EGR cooler to be directed to the intake manifold;
a recirculation passage coupling the EGR passage downstream of the EGR cooler to the EGR passage upstream of the EGR cooler via a venturi;
an EGR cooler recirculation valve positioned in the recirculation passage; and
a controller configured to control the EGR cooler recirculation valve to selectively direct a portion of the exhaust gas from the outlet of the EGR cooler to the inlet of the EGR cooler via the recirculation passage.

Assignees

• Transp Ip Holdings Llc

Inventors

• Ravindranath Balaji Hosadurgam

Classifications

• F02M26/27

  with air-cooled heat exchangers · CPC title

• F02M26/52

  Systems for actuating EGR valves · CPC title

• F02M26/33 Primary

  controlling the temperature of the recirculated gases · CPC title