Method to control a hybrid drive system for a road vehicle

Patent metadata

Field	Value
Publication number	US-10988134-B2
Application number	US-201815969324-A
Country	US
Kind code	B2
Filing date	May 2, 2018
Priority date	May 4, 2017
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

A method for controlling a hybrid drive system for a road vehicle provided with at least a pair of drive wheels; the hybrid drive system comprises: an internal combustion heat engine, which is designed to transmit the motion to the drive wheels and is provided with a turbocharger equipped with a turbine; a first electric machine, which is able to transmit the motion to the drive wheels; and a second electric machine, which is mechanically connected to the turbine of the turbocharger. In a possible operating mode, the internal combustion heat engine is controlled to pursue a target torque by completely opening a throttle valve, operating the second electric machine as an electric generator and the first electric machine as a motor, and varying the electric power generated by the second electric machine so as to adjust the flow rate of fresh air fed to the cylinder of the internal combustion heat engine.

First claim

The invention claimed is:

1. A method to control a hybrid drive system ( 4 ) for a road vehicle ( 1 ) comprising at least a pair of drive wheels ( 3 );
the hybrid drive system ( 4 ) comprises:
an internal combustion heat engine ( 5 ), which is designed to transmit the motion to the drive wheels ( 3 ) and comprises at least one cylinder ( 16 ), an intake manifold ( 17 ), which is connected to the cylinder ( 16 ) through at least one intake valve, an exhaust manifold ( 18 ), which is connected to the cylinder ( 16 ) through at least one exhaust valve, an intake pipe ( 19 ), which feeds fresh air to the intake manifold ( 17 ), a throttle valve ( 21 ), which adjusts the flow rate of fresh air fed by the intake pipe ( 19 ) to the intake manifold ( 17 ), an exhaust pipe ( 23 ), which is connected to the exhaust manifold ( 18 ), and a turbocharger ( 25 ), which is provided with a turbine ( 26 ) arranged along the exhaust pipe ( 23 ) so as to rotate under the thrust of the exhaust gases expelled by the cylinder ( 16 ), and with a compressor ( 27 ) arranged along the intake pipe ( 19 ) so as to increase the pressure of the air fed by the intake pipe ( 19 );
a first electric machine ( 8 ), which is able to transmit the motion to the drive wheels ( 3 ) and is controlled by a first electronic control device ( 13 ) electrically connected to an electrical energy storage system ( 14 ); and
a second electric machine ( 28 ), which is mechanically connected to the turbine ( 26 ) of the turbocharger ( 25 ) and is controlled by a second electronic control device ( 29 ) electrically connected to the electrical energy storage system ( 14 );
the control method comprises the steps of:
establishing a target torque (TTE) to be generated by the internal combustion heat engine ( 5 ); and
controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE);
wherein, in a first operating mode, the step of controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE) comprises the further steps of:
varying the degree of opening of the throttle valve ( 21 ) so as to adjust the flow rate of fresh air fed to the cylinder ( 16 ) in order to vary the torque generated by the internal combustion heat engine ( 5 ); and
feeding into the cylinder ( 16 ) a quantity of fuel that, based on a stoichiometric ratio, depends on the quantity of fresh air entering the cylinder ( 16 );
wherein, in a second operating mode, the step of controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE) comprises the further steps of:
completely opening the throttle valve ( 21 ) and always keeping it completely open;
operating the second electric machine ( 28 ) as an electric generator so as to absorb torque from the turbine ( 26 );
operating the first electric machine ( 8 ) as a motor so as to deliver torque to the drive wheels ( 3 );
varying the electric power generated by the second electric machine ( 28 ) so as to adjust the flow rate of fresh air fed to the cylinder ( 16 ) in order to vary the torque generated by the internal combustion heat engine ( 5 ); and
feeding into the cylinder ( 16 ) a quantity of fuel that, based on a stoichiometric ratio, depends on the quantity of fresh air entering the cylinder ( 16 );
wherein, in the second operating mode, the electric power absorbed by the first electric machine ( 8 ) is established based on the electric power generated by the second electric machine ( 28 ).

2. The control method according to claim 1 , wherein, in the second operating mode, the first electric machine ( 8 ) is controlled so as to absorb an electric power that is equal to the electric power generated by the second electric machine ( 28 ) minus the electric power absorbed by auxiliary services and minus/plus the electric power exchanged with the electrical energy storage system ( 14 ).

3. The control method according to claim 1 , wherein the second operating mode is used when the total power requested of the hybrid drive system ( 4 ) exceeds a first threshold (TH 1 ).

4. The control method according to claim 3 , wherein the second operating mode is used when the total power requested of the hybrid drive system ( 4 ) exceeds the first threshold (TH 1 ) for an amount of time exceeding a second threshold (TH 2 ).

5. A method to control a hybrid drive system ( 4 ) for a road vehicle ( 1 ) comprising at least a pair of drive wheels ( 3 );
the hybrid drive system ( 4 ) comprises:
an internal combustion heat engine ( 5 ), which is designed to transmit the motion to the drive wheels ( 3 ) and comprises at least one cylinder ( 16 ), an intake manifold ( 17 ), which is connected to the cylinder ( 16 ) through at least one intake valve, an exhaust manifold ( 18 ), which is connected to the cylinder ( 16 ) through at least one exhaust valve, an intake pipe ( 19 ), which feeds fresh air to the intake manifold ( 17 ), a throttle valve ( 21 ), which adjusts the flow rate of fresh air fed by the intake pipe ( 19 ) to the intake manifold ( 17 ), an exhaust pipe ( 23 ), which is connected to the exhaust manifold ( 18 ), and a turbocharger ( 25 ), which is provided with a turbine ( 26 ) arranged along the exhaust pipe ( 23 ) so as to rotate under the thrust of the exhaust gases expelled by the cylinder ( 16 ), and with a compressor ( 27 ) arranged along the intake pipe ( 19 ) so as to increase the pressure of the air fed by the intake pipe ( 19 );
a first electric machine ( 8 ), which is able to transmit the motion to the drive wheels ( 3 ) and is controlled by a first electronic control device ( 13 ) electrically connected to an electrical energy storage system ( 14 ); and
a second electric machine ( 28 ), which is mechanically connected to the turbine ( 26 ) of the turbocharger ( 25 ) and is controlled by a second electronic control device ( 29 ) electrically connected to the electrical energy storage system ( 14 );
the control method comprises the steps of:
establishing a target torque (TTE) to be generated by the internal combustion heat engine ( 5 ); and
controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE);
wherein, in a first operating mode, the step of controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE) comprises the further steps of:
varying the degree of opening of the throttle valve ( 21 ) so as to adjust the flow rate of fresh air fed to the cylinder ( 16 ) in order to vary the torque generated by the internal combustion heat engine ( 5 ); and
feeding into the cylinder ( 16 ) a quantity of fuel that, based on a stoichiometric ratio, depends on the quantity of fresh air entering the cylinder ( 16 );
wherein, in a second operating mode, the step of controlling the internal combustion heat engine ( 5 ) so as to pursue the target torque (TTE) comprises the further steps of:
completely opening the throttle valve ( 21 ) and always keeping it completely open;
operating the second electric machine ( 28 ) as an electric generator so as to absorb torque from the turbine ( 26 );
operating the first electric machine ( 8 ) as a motor so as to deliver torque to the drive wheels ( 3 );
varying the electric power generated by the second electric machine ( 28 ) so as to adjust the flow rate of fresh air fed to the cylinder ( 16 ) in order to vary the torque generated by the internal combustion heat engine ( 5 ); and
feeding into the cylinder ( 16 ) a quantity of fuel that, based on a stoichiometric ratio, depends on the quantity of fresh air entering the cylinder ( 16 );
wherein the second operating mode is used when the total power requested of the hybrid drive system ( 4 ) exceeds a first threshold (TH 1 ).

6. The control method according to claim 5 , wherein t

Assignees

• Marelli Europe Spa

Inventors

• Gaviani Giovanni
• Dentici Ignazio
• Panciroli Marco

Classifications

• F02B41/10

  in exhaust turbines (use of exhaust turbines for charging F02B37/00) · CPC title

• F02D41/0007

  for control of turbo-charged or super-charged engines (control of the pumps per se F02B37/12) · CPC title

• F02B39/10 Primary

  electric · CPC title

• B60W10/08

  including control of electric propulsion units, e.g. motors or generators · CPC title

• B60W2710/086

  Power · CPC title