Fan or pump arrangement and operating method

Patent metadata

Field	Value
Publication number	US-10987704-B2
Application number	US-201615574792-A
Country	US
Kind code	B2
Filing date	May 20, 2016
Priority date	May 20, 2015
Publication date	Apr 27, 2021
Grant date	Apr 27, 2021

Abstract

An electric fan with a self-cleaning mode to energise rotating fan blades in alternate forward and reverse directions to create a vibration in order to shake built-up dust or dirt particles from the blades in a frequency at which the rotational direction is alternated set to a known or detected resonant frequency of the blades thereby excite resonant modes and maximise the amplitude of vibrations. The self-cleaning operation may be triggered by detection of excessive/abnormal loading on the motor. The fan may be operated in a vibration detecting mode over a range of rotational speeds to locate speeds that produce resonance, or to detect a fault with the fan. Motor reversal frequencies corresponding to resonance-inducing speeds may be used in the self-cleaning mode. The vibration detecting mode may be carried out while the at least one blade is rotated in a direction opposite to its normal operational rotational direction.

First claim

The invention claimed is:

1. An electric fan or pump comprising:
an electric motor including a rotor selectively drivable in both forward and reverse rotational directions,
at least one rotatable blade in driving relationship with the rotor and arranged to develop a flow of fluid in response to rotation in at least the forward rotational direction, and
a motor controller configured to operate in a self-cleaning mode to energise the rotor for rotation of the at least one blade in alternate forward and reverse directions to thereby create a vibration,
wherein the motor controller is configured to alternate the rotational direction of the at least one blade, at least during a part of the duration of the self-cleaning mode, at a reversal frequency that is at or near a resonant frequency of the at least one blade or of a rotating assembly of the motor, the rotating assembly including the at least one blade and the rotor.

2. The electric fan or pump as claimed in claim 1 , wherein the motor is configured to alternate the rotor's rotational direction such that the at least one blade rotates less than 1°, preferably less than 0.5°, in either rotational direction, or such that the period of rotation in each direction is less than 0.1 second.

3. The electric fan or pump as claimed in claim 1 , further comprising a sensor device for detecting vibrational motion of at least one of the motor and the at least one blade during rotation wherein the motor controller is configured to initiate the self-cleaning mode based at least in part upon the sensor detecting that the at least one of the rotor and the at least one blade is not rotationally balanced, that the motor is excessively loaded or that the at least one of the rotor and the at least one blade is resonating.

4. The electric fan or pump as claimed in claim 1 , further comprising a user's-presence detection device for detecting the presence of a user in a detection zone of the electric fan or pump, wherein the motor controller is configured to initiate the self-cleaning mode based at least in part upon failure of the user's-presence detection device to detect the presence of a user in the detection zone.

5. The electric fan or pump as claimed in claim 1 , wherein the at least one blade is part of a tangential-flow impeller, the blades extending longitudinally, co-axial with a rotational axis of the impeller, and wherein the reversal frequency is a resonant frequency of the impeller which excites a bending motion of the blades or a twisting motion of the blades.

6. The electric fan or pump as claimed in claim 1 , wherein the motor controller is configured to:
during at least part of the self-cleaning mode, sweep the reversal frequency of the at least one blade over a range of frequencies from an initial frequency to an end frequency, the range including at least one resonant frequency of the at least one blade or of the rotating assembly, or subsequent to a period of reversal at or near a resonant frequency of the at least one blade or of the rotating assembly, de-energise the motor for a period of time so that the free-wheels, or during at least part of the duration of the self-cleaning mode, rotate the at least one blade for a period of time in the reverse rotational direction.

7. The electric fan or pump as claimed in claim 1 , further comprising a memory device for storing at least one value corresponding to at least one resonant frequency for use by the motor controller in the self-cleaning mode, wherein the motor controller is configured to energise the rotor in a resonance detection mode to rotate the at least one blade at a range of rotational speeds and, when a particular rotational speed of the at least one blade causes resonance in the at least one blade or in the rotating assembly, a value indicative of that particular rotational speed is stored in the memory device.

8. The electric fan or pump as claimed in claim 7 , wherein the motor controller is configured to operate in the resonance detection mode to rotate the at least one blade only in the reverse rotational direction.

9. The electric fan or pump as claimed in claim 7 , further comprising a resonance detector, or a microphone, or an accelerometer or a gyroscopic sensor.

Assignees

• Fisher & Paykel Appliance Ltd
• Fisher & Paykel Appliances Ltd

Inventors

• Davies Mervyn John
• Hammond David James
• Tian Zhuang

Classifications

• H02P25/032

  Reciprocating, oscillating or vibrating motors · CPC title

• H02P6/30

  Arrangements for controlling the direction of rotation (H02P6/22 takes precedence) · CPC title

• H02K29/06

  with position sensing devices (H02K29/03 takes precedence) · CPC title

• F04D29/703

  specially for fans, e.g. fan guards · CPC title

• F04D19/005

  reversible fans · CPC title