CO clean-up catalyst, after treatment system and after treatment method

Patent metadata

Field	Value
Publication number	US-10982578-B2
Application number	US-201916263484-A
Country	US
Kind code	B2
Filing date	Jan 31, 2019
Priority date	Jan 31, 2019
Publication date	Apr 20, 2021
Grant date	Apr 20, 2021

Abstract

An after treatment method is disclosed. The after treatment method may include: operating an engine at a lean air/fuel ratio; calculating an amount of NH3 stored in an SCR catalyst; calculating an amount of NOx which will flow into the SCR catalyst; determining whether conversion to a rich air/fuel ratio is desired; calculating, when the conversion to the rich air/fuel ratio is desired, a rich duration for which the rich air/fuel ratio is maintained and a target air/fuel ratio; and operating the engine at the target air/fuel ratio for the rich duration.

First claim

What is claimed is:

1. An after treatment method for controlling an after treatment system equipped with a three-way catalyst (TWC), a selective catalytic reduction (SCR) catalyst, and a CO clean-up catalyst (CUC) on an exhaust pipe through which an exhaust gas flows, the after treatment method comprising:
operating an engine at a lean air/fuel ratio;
calculating an amount of NH 3 stored in the SCR catalyst;
calculating an amount of NOx which will flow into the SCR catalyst;
determining whether conversion to a rich air/fuel ratio is desired;
calculating, when the conversion to the rich air/fuel ratio is desired, a rich duration for which the rich air/fuel ratio is maintained and a target air/fuel ratio; and
operating the engine at the target air/fuel ratio for the rich duration,
wherein the rich duration is calculated according to the target air/fuel ratio and a temperature of the CUC.

2. An after treatment method for controlling an after treatment system equipped with a three-way catalyst (TWC), a selective catalytic reduction (SCR) catalyst, and a CO clean-up catalyst (CUC) on an exhaust pipe through which an exhaust gas flows, the after treatment method comprising:
operating an engine at a lean air/fuel ratio;
calculating an amount of NH 3 stored in the SCR catalyst;
calculating an amount of NOx which will flow into the SCR catalyst;
determining whether conversion to a rich air/fuel ratio is desired;
calculating, when the conversion to the rich air/fuel ratio is desired, a rich duration for which the rich air/fuel ratio is maintained and a target air/fuel ratio; and
operating the engine at the target air/fuel ratio for the rich duration, wherein the rich duration is calculated such that a slip amount of CO accumulated at a downstream of the CUC for the rich duration is smaller than or equal to a predetermined value if the engine is operated at the target air/fuel ratio for the rich duration.

3. The after treatment method of claim 1 , further comprising a particulate filter disposed between the TWC and the SCR catalyst,
wherein the particulate filter traps particulate matter in the exhaust gas.

4. The after treatment method of claim 1 , further comprising an additional TWC or an ammonia production catalyst (APC) disposed between the TWC and the SCR catalyst,
wherein the additional TWC or the APC further generates NH3 using the NOx contained in the exhaust gas at the rich air/fuel ratio.

5. The after treatment method of claim 1 , wherein the CUC includes 0.2-1.5 wt % of Pt, 0-0.4 wt % of Pd, 0-0.4 wt % of Rh, 0-5.0 wt % of Ba, 40-90 wt % of CeO2, 9.8-59.8 wt % of Al 2 O 3 , and 0-20 wt % of an additive based on a total weight of the CUC.

6. The after treatment method of claim 5 , wherein the additive comprises at least one of La, Zr, Mg, and Pr.

7. The after treatment method of claim 2 , further comprising a particulate filter disposed between the TWC and the SCR catalyst,
wherein the particulate filter traps particulate matter in the exhaust gas.

8. The after treatment method of claim 2 , further comprising an additional TWC or an ammonia production catalyst (APC) disposed between the TWC and the SCR catalyst,
wherein the additional TWC or the APC further generates NH3 using the NOx contained in the exhaust gas at the rich air/fuel ratio.

9. The after treatment method of claim 2 , wherein the CUC includes 0.2-1.5 wt % of Pt, 0-0.4 wt % of Pd, 0-0.4 wt % of Rh, 0-5.0 wt % of Ba, 40-90 wt % of CeO2, 9.8-59.8 wt % of Al 2 O 3 , and 0-20 wt % of an additive based on a total weight of the CUC.

10. The after treatment method of claim 9 , wherein the additive comprises at least one of La, Zr, Mg, and Pr.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Joo Nahm Roh
• Kim Chang Hwan
• Jung Changho

Classifications

• F01N2430/06

  by varying fuel-air ratio, e.g. by enriching fuel-air mixture · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title

• F01N3/101

  Three-way catalysts · CPC title

• F01N3/0857

  Carbon oxides · CPC title

• B01J2523/828

  Platinum · CPC title