Washing machine appliances and methods for setting plaster speed

Patent metadata

Field	Value
Publication number	US-10982372-B2
Application number	US-201816149309-A
Country	US
Kind code	B2
Filing date	Oct 2, 2018
Priority date	Oct 2, 2018
Publication date	Apr 20, 2021
Grant date	Apr 20, 2021

Abstract

A washing machine operation and method for setting a plaster speed are provided herein. The washing machine appliance may include a tub, a wash basket, a valve, a nozzle, a measurement device, a motor, and a controller. The wash basket may be rotatably mounted within the tub to receive a load of one or more articles. The nozzle may be configured for flowing liquid from the valve into the tub. The measurement device may detect movement of the tub. The motor may be in mechanical communication with the wash basket. The motor may be configured for selectively rotating the wash basket within the tub. The controller may be in operative communication with the valve, the motor, and the measurement device.

First claim

What is claimed is:

1. A method for operating a washing machine appliance, the washing machine appliance having a tub and a wash basket rotatably mounted within the tub, the wash basket to receive a load of one or more articles, the method comprising:
flowing a volume of liquid into the tub;
draining liquid from the tub;
spinning the wash basket from an initial speed after draining liquid from the tub;
measuring movement of the tub following spinning the wash basket at the initial speed, wherein measuring movement comprises
detecting movement of the tub as a plurality of amplitudes, and
evaluating a change in amplitude from the plurality of amplitudes;

determining a plaster speed for the load of one or more articles based on the change in amplitude; and
spinning the wash basket at the determined plaster speed, wherein spinning the wash basket from the initial speed comprises
ramping the wash basket from the initial speed to a second speed, the second speed being greater than the initial speed, and

wherein evaluating a change in amplitude comprises
recording a number of discrete amplitudes during ramping the wash basket from the initial speed to the second speed,
calculating a difference between each pair of sequential amplitudes of the plurality of amplitudes,
recording a sign of each difference as an amplitude variation set, and
determining a maximum number of consecutive signs of the amplitude variation set.

2. The method of claim 1 , wherein determining the plaster speed comprises calculating the plaster speed utilizing a predetermined formula, the predetermined formula being a function of the maximum number of consecutive signs of the amplitude variation set and the number of discrete amplitudes.

3. The method of claim 2 , wherein the predetermined formula is further a function of a difference in the second speed and the initial speed.

4. The method of claim 3 , wherein the predetermined formula is provided as:
ω p =ω 2 −( N max /N T )*(ω 2 −ω 1 )

wherein ω p is the plaster speed,
wherein ω1 is the initial speed,
wherein ω2 is the second speed,
wherein N max is the maximum number of consecutive signs of the amplitude variation set, and
wherein N T is the number of discrete amplitudes.

5. The method of claim 1 , further comprising indexing spin speed at a predetermined interval from the initial speed while measuring movement of the tub.

6. The method of claim 5 , wherein measuring movement further comprises tracking a slope of the change in amplitude over time; and
wherein the plaster speed is determined in response to the slope of the change in amplitude over time equaling approximately zero.

7. The method of claim 5 , wherein measuring movement further comprises
tracking a running average of the change in amplitude over time, and
calculating a difference between the running average and the change in amplitude; and
wherein the plaster speed is determined in response to the difference between the running average and the change in amplitude equaling approximately zero.

8. A washing machine appliance, comprising:
a tub;
a wash basket rotatably mounted within the tub to receive a load of one or more articles;
a valve;
a nozzle configured for flowing liquid from the valve into the tub;
a measurement device to detect movement of the tub;
a motor in mechanical communication with the wash basket, the motor configured for selectively rotating the wash basket within the tub; and
a controller in operative communication with the valve, the motor, and the measurement device, the controller being configured to initiate a washing operation, the washing operation comprising
flowing a volume of liquid into the tub;
draining liquid from the tub;
spinning the wash basket from an initial speed after draining liquid from the tub;
measuring movement of the tub following spinning the wash basket at the initial speed, wherein measuring movement comprises
detecting movement of the tub as a plurality of amplitudes at the measurement device, and
evaluating a change in amplitude from the plurality of amplitudes;

determining a plaster speed for the load of one or more articles based on the change in amplitude; and
spinning the wash basket at the determined plaster speed, wherein spinning the wash basket from the initial speed comprises
ramping the wash basket from the initial speed to a second speed, the second speed being greater than the initial speed, and

wherein evaluating a change in amplitude comprises
recording a number of discrete amplitudes during ramping the wash basket from the initial speed to the second speed,
calculating a difference between each pair of sequential amplitudes of the plurality of amplitudes,
recording a sign of each difference as an amplitude variation set, and
determining a maximum number of consecutive signs of the amplitude variation set.

9. The washing machine appliance of claim 8 , wherein determining the plaster speed comprises calculating the plaster speed utilizing a predetermined formula, the predetermined formula being a function of the maximum number of consecutive signs of the amplitude variation set and the number of discrete amplitudes.

10. The washing machine appliance of claim 9 , wherein the predetermined formula is further a function of a difference in the second speed and the initial speed.

11. The washing machine appliance of claim 10 , wherein the predetermined formula is provided as:
ω p =ω 2 −( N max /N T )*(ω 2 −ω 1 )

wherein ω p is the plaster speed,
wherein ω1 is the initial speed,
wherein ω2 is the second speed,
wherein N max is the maximum number of consecutive signs of the amplitude variation set, and
wherein N T is the number of discrete amplitudes.

12. The washing machine appliance of claim 8 , wherein the washing operation further comprises indexing spin speed at a predetermined interval from the initial speed while measuring movement of the tub.

13. The washing machine appliance of claim 12 , wherein measuring movement further comprises
tracking a slope of the change in amplitude over time; and
wherein the plaster speed is determined in response to the slope of the change in amplitude over time equaling approximately zero.

14. The washing machine appliance of claim 13 , wherein measuring movement further comprises
tracking a running average of the change in amplitude over time, and
calculating a difference between the running average and the change in amplitude; and
wherein the plaster speed is determined in response to the difference between the running average and the change in amplitude equaling approximately zero.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Dedow Gregory Allen
• Brena Martin Ortega

Classifications

• D06F2103/44

  Current or voltage · CPC title

• D06F33/48

  Preventing or reducing imbalance or noise · CPC title

• D06F2103/26

  Imbalance; Noise level · CPC title

• D06F39/08

  Liquid supply or discharge arrangements (supply of soap or other washing agents D06F39/02) · CPC title

• D06F34/18

  Condition of the laundry, e.g. nature or weight · CPC title