Cation exchange membrane and electrolyzer

Patent metadata

Field	Value
Publication number	US-10982341-B2
Application number	US-201715724518-A
Country	US
Kind code	B2
Filing date	Oct 4, 2017
Priority date	Oct 6, 2016
Publication date	Apr 20, 2021
Grant date	Apr 20, 2021

Abstract

[Problem to be Solved]
A cation exchange membrane that has sufficient mechanical strength and at the same time has high impurity resistance, suffers little cathode surface damage, and exhibits stable electrolytic characteristics is provided.
[Solution]
A cation exchange membrane comprising:
a membrane body comprising a fluorine-containing polymer having an ion exchange group; and a reinforcement core material arranged inside the membrane body, wherein raised portions having a height of 20 μm or more in cross-sectional view are formed on at least one surface of the membrane body, an arrangement density of the raised portions on the surface of the membrane body is 20 to 1500/cm 2 , a plurality of opening portions are formed on the surface of the membrane body, and a proportion of a total area of the opening portions to an area of the surface of the membrane body (opening area ratio) is in a range of 0.4 to 15%.

First claim

The invention claimed is:

1. A cation exchange membrane comprising:
a membrane body comprising a fluorine-containing polymer having an ion exchange group, and continuous holes formed inside of the membrane body; and
a reinforcement core material arranged inside the membrane body, the reinforcement core material having a first layer side and a second layer side that opposes the first layer side,
wherein the continuous holes are formed so as to alternately pass on the first layer side and the second layer side,
wherein raised portions having a height of 20 μm or more in cross-sectional view are formed on at least one surface of the membrane body,
an arrangement density of the raised portions on the surface of the membrane body is 20 to 1500/cm 2 ,
a plurality of opening portions are formed on the surface of the membrane body, and wherein the continuous holes allow at least two of the plurality of opening portions to communicate with each other, and
an opening area ratio, which is a proportion of a total area of the opening portions to an area of the surface of the membrane body, is in a range of 1 to 15%.

2. The cation exchange membrane according to claim 1 , wherein an opening density of the opening portions on the surface of the membrane body is 10 to 1000/cm 2 .

3. The cation exchange membrane according to claim 1 , wherein an exposed area ratio calculated by the following formula is 5% or less:
the exposed area ratio (%)=(a sum of projected areas of exposed portions in which a part of the reinforcement core material is exposed, provided that the surface of the membrane body is seen in top view)/(a projected area of the surface of the membrane body)×100.

4. The cation exchange membrane according to claim 1 , wherein the reinforcement core material comprises a fluorine-containing polymer.

5. The cation exchange membrane according to claim 1 , wherein the membrane body has a first layer comprising a fluorine-containing polymer having a sulfonic acid group, and a second layer comprising a fluorine-containing polymer having a carboxylic acid group laminated on the first layer, and
the opening portions are formed on a surface of the first layer.

6. The cation exchange membrane according to claim 1 , further comprising a coating layer coating at least a part of at least one surface of the membrane body.

7. The cation exchange membrane according to claim 1 , wherein the raised portions have at least one shape selected from a group consisting of a conical shape, a polygonal pyramid shape, a truncated cone shape, a truncated polygonal pyramid shape, and a hemispherical shape.

8. An electrolyzer comprising:
an anode;
a cathode; and
the cation exchange membrane according to claim 1 arranged between the anode and the cathode.

Assignees

• Asahi Chemical Ind

Inventors

• Hirano Toshinori
• Morikawa Takuya
• Kado Yoshifumi
• Sawada Takuo

Classifications

• C25B13/02 Primary

  characterised by shape or form · CPC title

• C25B1/46

  in diaphragm cells · CPC title

• C25B9/70

  Assemblies comprising two or more cells · CPC title

• C25B9/00

  Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features · CPC title

• C25B13/08

  based on organic materials · CPC title