Application of metal oxide-based cements in wellbores

Patent metadata

Field	Value
Publication number	US-10982125-B2
Application number	US-201716483301-A
Country	US
Kind code	B2
Filing date	Dec 13, 2017
Priority date	Mar 3, 2017
Publication date	Apr 20, 2021
Grant date	Apr 20, 2021

Abstract

Methods for using cement compositions in subterranean formations are provided. In some embodiments, the methods comprise introducing a first treatment fluid comprising a first base fluid and a metal oxide into a wellbore penetrating at least a portion of a subterranean formation; introducing a spacer fluid into the wellbore that separates the first treatment fluid from at least a second treatment fluid; introducing the second treatment fluid into the wellbore, wherein the second treatment fluid comprises a second base fluid and a soluble salt; allowing the first treatment fluid to contact the second treatment fluid to form a cement mixture; and allowing the cement mixture to at least partially set.

First claim

What is claimed is:

1. A method comprising:
introducing a first treatment fluid comprising a first base fluid and a metal oxide into a wellbore penetrating at least a portion of a subterranean formation;
introducing a spacer fluid into the wellbore that separates the first treatment fluid from at least a second treatment fluid;
introducing the second treatment fluid into the wellbore, wherein the second treatment fluid comprises a second base fluid and a soluble salt;
allowing the first treatment fluid to contact the second treatment fluid to form a cement mixture; and
allowing the cement mixture to at least partially set.

2. The method of claim 1 , wherein the cement mixture at least partially plugs a loss zone in the subterranean formation.

3. The method of claim 1 , wherein at least one of the first treatment fluid and the second treatment fluid comprise a viscosifier.

4. The method of claim 3 , wherein the viscosifier is an attapulgite clay.

5. The method of claim 1 , wherein the first treatment fluid is introduced into the wellbore using one or more pumps.

6. The method of claim 1 , wherein one or more properties of the spacer fluid introduced into the wellbore are determined based, at least in part, on a mixing model that simulates the interface behavior of the first treatment fluid, second treatment fluid, and spacer fluid.

7. The method of claim 1 , wherein after allowing the first treatment fluid to contact the second treatment fluid, the cement mixture sets to a viscosity of about 70 Bc or higher in 60 minutes or less.

8. The method of claim 1 , wherein the soluble salt is a sulfate salt.

9. The method of claim 8 , wherein the sulfate salt is selected from the group consisting of: MgSO 4 , MgSO 4 .2H 2 O, MgSO 4 .4H 2 O, MgSO 4 .5H 2 O, MgSO 4 .6H 2 O, MgSO 4 .7H 2 O, MgSO 4 .11H 2 O, and any combination thereof.

10. The method of claim 1 , wherein the metal oxide includes particles sized from about 50 U.S. mesh to about 500 U.S. mesh.

11. The method of claim 1 , wherein the metal oxide is magnesium oxide.

12. The method of claim 11 , wherein the magnesium oxide is capable of reacting substantially completely with a 1N solution of aqueous acetic acid in under 40 seconds at around 28° C.

13. The method of claim 1 , wherein the first treatment fluid is introduced into a flow path in the wellbore and the second treatment fluid is introduced into the flow path.

14. The method of claim 1 , wherein the first base fluid is an aqueous fluid.

15. The method of claim 1 , wherein the soluble salt is present in the second treatment fluid in an amount within a range of from about 0.1% to about 20% by weight of the second treatment fluid.

16. The method of claim 1 , wherein the metal oxide is magnesium oxide, the soluble salt is MgSO 4 .7H 2 O, and at least one of the first treatment fluid and second treatment fluid comprise an attapulgite clay.

17. A method comprising:
introducing a treatment fluid comprising a non-aqueous base fluid, magnesium oxide, a sulfate salt, and a viscosifier into a wellbore penetrating at least a portion of a subterranean formation comprising a loss zone;
allowing the treatment fluid to contact an aqueous fluid in the wellbore or the subterranean formation; and
allowing the treatment fluid to at least partially set, wherein the treatment fluid at least partially plugs the loss zone.

18. The method of claim 17 , wherein the viscosifier is an attapulgite clay.

19. A method comprising:
generating a mixing model for a well system comprising a wellbore penetrating at least a portion of a subterranean formation, a first treatment fluid comprising a first base fluid and magnesium oxide, at least one spacer fluid, and a second treatment fluid comprising a second base fluid and a soluble salt;
using the mixing model to determine one or more properties of at least one of the first treatment fluid, second treatment fluid, and the at least one spacer fluid, wherein the mixing model simulates the interface behavior of the first treatment fluid, second treatment fluid, and spacer fluid; and
performing a treatment operation for the well system based, at least in part, on the one or more properties, wherein the treatment operation comprises:
introducing the first treatment fluid into the wellbore;
introducing the at least one spacer fluid into the wellbore to separate the first treatment fluid from the second treatment fluid;
introducing the second treatment fluid into the wellbore;
allowing the first treatment fluid to contact the second treatment fluid to form a cement mixture; and
allowing the cement mixture to at least partially set.

20. The method of claim 19 , wherein using the mixing model to determine one or more properties comprises calculating the one or more properties that result in the least amount of mixing of the first treatment fluid, second treatment fluid, and spacer fluid.

Assignees

• Halliburton Energy Services Inc

Inventors

• Whitfill Donald L
• Savari Sharath
• Alburaikan Reem
• Abdulrazzaq Waseem
• Jamison Dale E

Classifications

• C09K8/426 Primary

  for plugging · CPC title

• C09K8/424 Primary

  using "spacer" compositions · CPC title

• C04B14/102

  Attapulgite clay · CPC title

• C09K8/5045 Primary

  containing inorganic compounds · CPC title

• C09K8/42

  Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells (compositions for plastering C09K8/50) · CPC title