Metal nanoparticle ink composition

Patent metadata

Field	Value
Publication number	US-10982107-B2
Application number	US-201816043598-A
Country	US
Kind code	B2
Filing date	Jul 24, 2018
Priority date	Jul 24, 2018
Publication date	Apr 20, 2021
Grant date	Apr 20, 2021

Abstract

A metal nanoparticle ink composition comprises an ink vehicle and a plurality of metal nanoparticles dispersed in the ink vehicle. The metal nanoparticles including both a first organic stabilizing group and a second organic stabilizing group attached thereto, the first organic stabilizing group being different from the second organic stabilizing group, the first organic stabilizing group being selected from the group consisting of decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine and mixtures thereof, and the second organic stabilizing group being selected from group consisting of butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine and mixtures thereof.

First claim

What is claimed is:

1. A metal nanoparticle ink composition comprising:
an ink vehicle comprising a first solvent and a second solvent; and
a plurality of metal nanoparticles dispersed in the ink vehicle, the metal nanoparticles including both a first organic stabilizing group and a second organic stabilizing group attached thereto, an alkyl moiety of the first organic stabilizing group having a longer carbon chain length than an alkyl moiety of the second organic stabilizing group, the first organic stabilizing group being selected from the group consisting of decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine and mixtures thereof, and the second organic stabilizing group being selected from group consisting of butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine and mixtures thereof,
wherein the first solvent is a compound selected from the group consisting of bicyclohexane, decalin, naphthalene and combinations thereof, and the second solvent is phenylcyclohexane.

2. The composition of claim 1 , wherein the first organic stabilizing group is selected from the group consisting of undecylamine, dodecylamine, tridecylamine and mixtures thereof.

3. The composition of claim 2 , wherein the first organic stabilizing group is dodecylamine.

4. The composition of claim 3 , wherein the second organic stabilizing group is selected from the group consisting of hexylamine, heptylamine, octylamine, nonylamine, decylamine and mixtures thereof.

5. The composition of claim 4 , wherein the second organic stabilizing group is octylamine.

6. The composition of claim 5 , wherein the amount of the octylamine ranges from about 40 mole % to about 60 mole % and the amount of the dodecylamine ranges from about 60 mole % to about 40 mole %, based on a total molar amount of organoamine added as a stabilizer for making the metal nanoparticles.

7. The composition of claim 1 , wherein the metal nanoparticle ink composition is an inkjet ink.

8. The composition of claim 1 , wherein the metal nanoparticles have a size ranging from about 0.5 nm to about 100 nm, as measured by TEM.

9. The composition of claim 1 , wherein the metal nanoparticles comprise at least one metal selected from the group consisting of Al, Ag, Au, Pt, Pd, Cu, Co, Cr, In and Ni.

10. The composition of claim 1 , wherein the metal nanoparticle ink composition forms a metal framework with a conductivity of at least 10,000 S/cm when annealed at 60° C. for 30 minutes.

11. A metal nanoparticle ink composition comprising:
an ink vehicle; and
a plurality of metal nanoparticles dispersed in the ink vehicle, the metal nanoparticles including both a first organic stabilizing group and a second organic stabilizing group attached thereto, an alkyl moiety of the first organic stabilizing group having a longer carbon chain length than an alkyl moiety of the second organic stabilizing group, the first organic stabilizing group being selected from the group consisting of decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine and mixtures thereof, and the second organic stabilizing group being selected from group consisting of butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine and mixtures thereof,
wherein the metal nanoparticle ink composition is a pneumatic aerosol ink.

12. The composition of claim 11 , wherein the ink vehicle comprises:
at least one aromatic hydrocarbon solvent, wherein the at least one aromatic hydrocarbon solvent is compatible with the metal nanoparticles; and
at least one aliphatic solvent, wherein the at least one aliphatic solvent is compatible with the metal nanoparticles; and
wherein the ink composition has a viscosity of from about 5 to about 30 centipoise at a temperature of about 20 to about 30° C.

13. The composition of claim 12 , wherein the aromatic hydrocarbon solvent is selected from the group consisting of phenylcyclohexane, toluene, mesitylene, m-xylene, ethylbenzene, and combinations thereof.

14. The composition of claim 12 , wherein the at least one aliphatic solvent is selected from the group consisting of ethylcyclohexane, methylcyclohexane, terpineol, bicyclohexane, decahydronaphthalene, cyclohexane, and combinations thereof.

15. A method of printing a metal nanoparticle ink composition comprising:
selectively depositing a metal nanoparticle ink composition on a substrate to form a printed ink pattern, the metal nanoparticle ink composition comprising an ink vehicle and a plurality of metal nanoparticles dispersed in the ink vehicle, the metal nanoparticles including both a first organic stabilizing group and a second organic stabilizing group attached thereto, an alkyl moiety of the first organic stabilizing group having a longer carbon chain length than an alkyl moiety of the second organic stabilizing group, the first organic stabilizing group being selected from the group consisting of decylamine, undecylamine, dodecylamine, tridecylamine, tetradecylamine and mixtures thereof, and the second organic stabilizing group is selected from group consisting of butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine and mixtures thereof; and heating the printed ink pattern to an annealing temperature and maintaining the annealing temperature for an anneal time sufficient to form a desired conductive metal pattern on the substrate,
wherein the metal nanoparticle ink composition is a pneumatic aerosol ink and further wherein the selectively depositing is carried out using an aerosol printer.

16. The method of claim 15 , wherein the annealing temperature ranges from about 40° C. to about 250° C. and the anneal time ranges from about 1 minute to about 10 hours.

17. The method of claim 15 , wherein the first organic stabilizing group is dodecylamine.

18. The method of claim 17 , wherein the second organic stabilizing group is octylamine.

Assignees

• Xerox Corp

Inventors

• Seyed Jamali Hojjat
• Goredema Adela
• Abraham Biby Esther
• Lee Jonathan
• Vong Cuong

Classifications

• B22F1/054

  Nanosized particles · CPC title

• B22F1/107

  containing organic material comprising solvents, e.g. for slip casting · CPC title

• B22F1/0545

  Dispersions or suspensions of nanosized particles · CPC title

• B22F10/14

  by jetting of binder onto a bed of metal powder · CPC title

• C09D11/52 Primary

  Electrically conductive inks · CPC title