Locker system

Patent metadata

Field	Value
Publication number	US-10976092-B2
Application number	US-201515111698-A
Country	US
Kind code	B2
Filing date	Jan 28, 2015
Priority date	Jan 29, 2014
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

A temperature controlled storage apparatus 8(10), comprising; a plurality of lockable storage spaces, each of the plurality of lockable storage spaces comprising one or more compartments; in which the temperature of each of the one or more compartments is independently controllable to provide either one of: chilled temperature; or frozen temperature; and wherein access to the storage space is remotely programmable.

First claim

The invention claimed is:

1. A temperature controlled storage apparatus ( 20 ), comprising:
a refrigeration system having a defined maximum refrigeration capacity;
a controller receiving data indicating an internal temperature of each compartment in a group of compartments, wherein each compartment in the group of compartments is formed as a locker module accessible by a lockable door ( 18 ), wherein the controller is configured to selectively allocate an available refrigeration capacity of the refrigeration system to a compartment sub-group made up of less than all of the compartments in the group of compartments so that the refrigeration system is not called upon to exceed its defined maximum refrigeration capacity; and
wherein, for each compartment that is not part of the compartment sub-group and is therefore not allocated refrigeration capacity, the controller is configured to identify whether the internal temperature of the compartment is outside a defined desired range of temperature associated with the compartment and, if the internal temperature of the compartment is outside of the defined desired range of temperature associated with the compartment, to place the compartment in a queue awaiting allocation of refrigeration capacity, wherein each compartment in the queue is prioritised in the queue, with a prioritisation order being based on defined urgency criteria including at least one of a waiting time of the compartment in the queue or a differential temperature of the compartment, where the differential temperature of the compartment is a temperature difference between the internal temperature of the compartment and a set point temperature within the defined desired range of temperature associated with the compartment;
wherein the controller is configured such that, for at least one compartment in the compartment sub-group, delivery of a heat transfer fluid of the refrigeration system to the compartment is (i) stopped if an internal temperature of the compartment reaches a desired set point temperature for the compartment and (ii) stopped if a set time period for cooling of the compartment has elapsed but the internal temperature of the compartment has not reached the desired set point temperature of the compartment.

2. The temperature controlled storage apparatus ( 20 ) of claim 1 , wherein the defined urgency criteria are set such that the compartment in the queue having a greatest differential temperature is placed highest in the prioritisation order.

3. The temperature controlled storage apparatus ( 20 ) of claim 1 , wherein the compartment in the queue having the longest waiting time is placed highest in the prioritisation order.

4. The temperature controlled storage apparatus ( 20 ) as claimed in claim 1 , wherein, for each compartment in the queue, the controller determines a required refrigeration capacity to return the compartment (C 1 , C 2 ) to the defined desired range of temperature associated with the compartment, and wherein the prioritisation order of each compartment in the queue is also based on the required refrigeration capacity of the compartment.

5. The temperature controlled storage apparatus ( 20 ) as claimed in claim 1 , wherein the controller continuously determines the differential temperature of each compartment in the compartment sub-group and each compartment in the queue in order to selectively allocate the available refrigeration capacity in an adaptive manner that takes into account changes in the differential temperature of each compartment.

6. The temperature controlled storage apparatus ( 20 ) as claimed in claim 1 , wherein the controller periodically determines the differential temperature of each compartment in the compartment sub-group and each compartment in the queue in order to selectively allocate the available refrigeration capacity in an adaptive manner that takes into account changes in the differential temperature of each compartment.

7. The temperature controlled storage apparatus ( 20 ) as claimed in claim 1 wherein the controller is arranged such that the controller selectively allocates the available refrigeration capacity to the compartment sub-group only if the compartments in the compartment sub-group have a total required refrigeration capacity at or below the defined maximum refrigeration capacity.

8. The temperature controlled storage apparatus ( 20 ) as claimed in claim 1 , wherein the compartment sub-group is made up of two or more compartments (C 1 , C 2 ).

9. The temperature controlled storage apparatus ( 20 ) as claimed in claim 8 , comprising at least one common distribution system ( 60 a , 60 b ) comprising a heat transfer fluid that is arranged to be in cooperation with the refrigeration system, said at least one common distribution system ( 60 a , 60 b ) distributing the heat transfer fluid at a supplied pressure to exchange heat with the compartments of the compartment sub-group; wherein the compartments of the compartment sub-group are assigned a cooling sequence whereby the heat transfer fluid is periodically switched to each of the compartments in the compartment sub-group.

10. The temperature controlled storage apparatus ( 20 ) as claimed in claim 8 , wherein the controller is arranged to relieve any surplus refrigeration capacity.

11. The temperature controlled storage apparatus ( 20 ) as claimed in claim 8 , wherein the controller is arranged to relieve any surplus refrigeration capacity by controlling a bypass valve ( 66 b ).

12. The temperature controlled storage apparatus ( 20 ) of claim 1 , comprising at least one valve for varying quantity of heat transfer fluid delivered to the compartments of the compartment sub-group.

13. The temperature controlled storage apparatus ( 20 ) of claim 12 , wherein the at least one valve is arranged to periodically distribute the heat transfer fluid to each compartment of the compartment sub-group.

14. The temperature controlled storage apparatus ( 20 ) of claim 13 , wherein the controller is arranged to determine the available refrigeration capacity of the refrigeration system by determining a status of said at least one valve.

15. The temperature controlled storage apparatus of claim 14 , wherein the controller is arranged to determine whether the at least one valve has been actuated.

16. A method of preparing a temperature controlled storage apparatus ( 20 ) as defined in claim 1 for the storage of at least one temperature sensitive item, comprising the controller arranged to set the defined desired range of temperature for at least one compartment that is empty based upon an item type of the at least one temperature sensitive item to be stored in the one compartment.

17. The method of claim 16 , further comprising the steps of:
i) receiving an order for the at least one temperature sensitive item;
ii) preparing the at least one compartment that is empty by setting the defined desired range of temperature for the compartment based upon the order and controlling the refrigeration system such that the internal temperature of the at least one compartment is brought within the defined desired range of temperature that was set.

18. A temperature controlled storage apparatus ( 20 ), comprising:
a refrigeration system having a defined maximum refrigeration capacity;
a controller receiving data indicating an internal temperature of each compartment in a group of compartments, the controller adapted to selectively allocate an available refrigeration capacity of the refrigeration system to a compartment sub-group made up of less than all o

Assignees

• Illinois Tool Works

Inventors

• Dade Nigel
• Hunt Gareth
• Chung Hoi Kan
• Imam Nashim

Classifications

• G07F17/13

  the containers being a postal pick-up locker · CPC title

• F25D13/00

  Stationary devices, e.g. cold-rooms · CPC title

• F25D17/00

  Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces · CPC title

• F25D2500/06

  Stock management · CPC title

• A47G29/30

  Accessories, e.g. signalling devices, lamps, means for leaving messages · CPC title