Evaporator in a refrigerant circuit a

Patent metadata

Field	Value
Publication number	US-10976084-B2
Application number	US-201816121732-A
Country	US
Kind code	B2
Filing date	Sep 5, 2018
Priority date	Sep 5, 2018
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

An evaporator in a refrigerant circuit, having a bottom-side inlet chamber which is connected in flow terms to an evaporator outlet side via evaporator tubes, a separator being integrated into the evaporator inlet chamber, in which separator a refrigerant which is expanded in an expansion member is divided as a two-phase liquid/vapour mixture into a vapour phase and into a liquid phase which is separate therefrom, the vapour phase being conducted via a bypass line to the evaporator outlet side, and the liquid phase being conducted counter to the direction of gravity into the evaporator tubes, to be precise at least one evaporator tube being a flat tube with a plurality of micro-channels.

First claim

The invention claimed is:

1. An evaporator in a refrigerant circuit, comprising:
an inlet chamber which is fluidly connected to an outlet chamber via evaporator tubes, and
a separator integrated into the inlet chamber in which a refrigerant is expanded in an expansion member and divided into a two-phase liquid/vapour mixture and then divided into a vapour phase and into a liquid phase which is separate therefrom,
wherein the vapour phase and the liquid phase both exit the separator and collect in the same inlet chamber,
wherein the vapour phase is conducted via a bypass line to the evaporator outlet chamber,
wherein the liquid phase is conducted counter to the direction of gravity into the evaporator tubes,
wherein at least one evaporator tube is a flat tube with a plurality of micro-channels, through which the refrigerant is guided,
wherein the micro-channels of each flat tube are divided into at least one vapour phase micro-channel and into at least one liquid phase micro-channel,
wherein the vapour phase micro-channel forms the bypass line, and exclusively the liquid phase flows into the liquid phase micro-channel, and
wherein a flow cross section which is provided by the micro-channels of the flat tube is reduced on account of the phase separation which takes place in the separator.

2. The evaporator according to claim 1 , wherein the evaporator flat tube has a right-angled flat profile cross section, with narrow sides and flat sides which lie perpendicular to one another in each case, wherein the micro-channels are arranged between the flat tube narrow sides in an aligned manner at least in one row behind one another in a parallel arrangement.

3. The evaporator according to claim 1 , wherein, as a first flat tube, the evaporator flat tube is a constituent part of a first evaporator tube set which guides the refrigerant from the bottom-side inlet chamber counter to the direction of gravity into an upper-side deflecting chamber, wherein the refrigerant is guided back from the upper-side deflecting chamber via at least one second flat tube which is a constituent part of a second evaporator tube set into a bottom-side outlet chamber which is connected in flow terms to a suction side of a compressor, and/or the first flat tube and the second flat tube are arranged behind one another in an evaporator depth direction, wherein the flat sides of the flat tubes lie in height planes which are defined between the evaporator depth direction and the evaporator height direction, and/or the first flat tubes in the first evaporator tube set and the second flat tubes in the second evaporator tube set are provided in identical numbers.

4. The evaporator according to claim 3 , wherein the flat tube narrow sides are spaced apart from one another over a flat tube width, and the flat tube flat sides are spaced apart from one another over a flat tube thickness, and all the micro-channels of the first flat tube provide a flat tube flow cross section which is greater than the flat tube flow cross section which is provided by all the micro-channels of the second flat tube.

5. The evaporator according to claim 1 , wherein each micro-channel of the flat tube has a micro-channel flow cross section, and the micro-channel flow cross sections of all the micro-channels of the flat tube are identical.

6. The evaporator according to claim 4 , wherein the number of micro-channels in the first flat tube is greater than the number of micro-channels in the second flat tube, and/or the flat tube width of the first flat tube is greater than the flat tube width of the second flat tube, and/or the flat tube thickness of the first flat tube is smaller than the flat tube thickness of the second flat tube.

7. The evaporator according to claim 4 , wherein the number of micro-channels in the first flat tube is 29, and/or the number of micro-channels in the second flat tube is 19, and/or the flat tube width of the first flat tube is 27 mm and/or the flat tube width of the second flat tube is 18 mm, and/or the flat tube thickness of the first flat tube is 1.28 mm and/or the flat tube thickness of the second flat tube is 1.35 mm.

8. The evaporator according to claim 1 , wherein the inlet chamber is delimited by a chamber bottom, side walls which are raised from the chamber bottom in the evaporator height direction, and a chamber top wall,
wherein the evaporator tubes protrude through the chamber top wall into the inlet chamber in the evaporator height direction in such a way at least one orifice opening of the micro-channels are spaced apart from the chamber bottom by a spacing,
wherein the liquid phase collects in the inlet chamber with a filling level,
wherein the liquid phase micro-channel is dipped with at least one of the at least one orifice openings into the liquid phase which is collected in the inlet chamber, and
wherein the vapour phase micro-channel is positioned with its orifice opening above the liquid phase level by a height offset.

9. The evaporator according to claim 8 , wherein the orifice opening of the vapour phase micro-channel is spaced from the chamber to a greater extent than the spacing of the orifice opening of the liquid phase micro-channel.

10. The evaporator according to claim 8 , wherein the orifice openings of the micro-channels are configured in a flat tube end side which is planar and faces the chamber bottom, and
wherein the flat tube end side lies completely in an oblique plane which defines an oblique angle with a horizontal plane so that different spacings between the orifice openings of the micro-channels and the chamber bottom are formed.

Assignees

• Audi Ag

Inventors

• Hammer Hans
• Hrnjak Predrag
• Musser Andrew
• Elbel Stefan
• Zhao Hui

Classifications

• F25B39/028 Primary

  having distributing means · CPC title

• F28D2021/0085

  Evaporators · CPC title

• F28D2021/0071

  Evaporators · CPC title

• F28D1/05391

  with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators · CPC title

• F28F2260/02

  having microchannels · CPC title