Metal nitrides and/or metal carbides with nanocrystalline grain structure

Patent metadata

Field	Value
Publication number	US-10974996-B2
Application number	US-201916255776-A
Country	US
Kind code	B2
Filing date	Jan 23, 2019
Priority date	Jan 23, 2018
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

Disclosed is a composition having nanoparticles or particles of a refractory metal, a refractory metal hydride, a refractory metal carbide, a refractory metal nitride, or a refractory metal boride, an organic compound consisting of carbon and hydrogen, and a nitrogenous compound consisting of carbon, nitrogen, and hydrogen. The composition, optionally containing the nitrogenous compound, is milled, cured to form a thermoset, compacted into a geometric shape, and heated in a nitrogen atmosphere at a temperature that forms a nanoparticle composition comprising nanoparticles of metal nitride and optionally metal carbide. The nanoparticles have a uniform distribution of the nitride or carbide.

First claim

What is claimed is:

1. A composition comprising:
nanoparticles of a refractory-metal carbide, boron carbide, or silicon carbide; and
nanoparticles of a refractory-metal nitride, boron nitride, or silicon nitride;
wherein the composition has a uniform distribution of the carbide and the nitride;
wherein the composition is in the form of a powder.

2. The composition of claim 1 , wherein the nanoparticles comprise zirconium carbide and zirconium nitride, boron carbide and boron nitride, silicon carbide and silicon nitride, titanium carbide and titanium nitride, tantalum carbide and tantalum nitride, tungsten carbide and tungsten nitride, hafnium carbide and hafnium nitride, or vanadium carbide and vanadium nitride.

3. The composition of claim 1 , wherein the composition comprises at least 5% by weight of the nanoparticles.

4. A method comprising:
combining the composition of claim 1 with an organic compound consisting of carbon and hydrogen or a polymer resin to form a precursor composition;
milling the precursor mixture; and
heating the precursor composition in an inert atmosphere, argon, or nitrogen at a temperature that causes formation of a ceramic comprising the carbide, the nitride, and a carbonaceous matrix.

5. The method of claim 4 , wherein the organic compound is 1,2,4,5-tetrakis(phenylethynyl)benzene or a prepolymer thereof.

6. The composition of claim 1 , wherein the composition further comprises:
a carbonaceous matrix.

7. The composition of claim 1 , wherein the composition further comprises:
fibers, carbon fibers, ceramic fibers, or metal fibers.

8. A composition comprising:
a metal component selected from: nanoparticles or particles of a refractory metal, boron, silicon, a refractory metal hydride, a refractory metal carbide, boron carbide, silicon carbide, a refractory metal nitride, boron nitride, silicon nitride, and a refractory metal boride;
an organic compound consisting of carbon and hydrogen; and
a nitrogenous compound consisting of carbon, nitrogen, and hydrogen.

9. The composition of claim 8 , wherein the metal component is zirconium hydride, titanium hydride, titanium, zirconium, tungsten, boron, silicon, tantalum, hafnium, or vanadium.

10. The composition of claim 8 , wherein the organic compound is 1,2,4,5-tetrakis(phenylethynyl)benzene or a prepolymer thereof.

11. The composition of claim 8 , wherein the nitrogenous compound is 1,3,5-triazine-2,4,6-triamine or a prepolymer thereof.

12. The composition of claim 8 , wherein the composition further comprises:
fibers, carbon fibers, ceramic fibers, or metal fibers.

13. The composition of claim 8 , wherein the metal component is selected from: nanoparticles or particles of the refractory metal, the refractory metal hydride, the refractory metal carbide, the refractory metal nitride, and the refractory metal boride.

14. A method comprising:
providing a precursor composition comprising:
a metal component selected from: nanoparticles or particles of a refractory metal, boron, silicon, or a refractory metal hydride;
an organic compound consisting of carbon and hydrogen; and
1,3,5-triazine-2,4,6-triamine;

milling the precursor composition;
curing the precursor composition to form a thermoset composition;
milling the thermoset composition; and
heating the thermoset composition in an inert atmosphere at a temperature that forms a nanoparticle composition comprising nanoparticles of a carbide of the refractory metal, boron, or silicon and a nitride of the refractory metal, boron, or silicon.

15. The method of claim 14 , wherein the metal component is zirconium hydride.

16. The method of claim 14 , wherein the organic compound is 1,2,4,5-tetrakis(phenylethynyl)benzene or a prepolymer thereof.

17. The method of claim 14 , further comprising:
heating the nanoparticle composition in a oxidizing atmosphere to remove any organic material.

18. The method of claim 14 , further comprising:
combining the nanoparticle composition with the organic compound or a polymer resin to form a second precursor composition;
milling the second precursor composition and
heating the second precursor composition in an inert atmosphere, argon, or nitrogen at a temperature that causes formation of a ceramic comprising the carbide of the refractory metal, boron, or silicon and the nitride of the refractory metal, boron, or silicon.

19. A method comprising:
providing a composition comprising:
nanoparticles of a refractory-metal carbide, boron carbide, or silicon carbide; and
optionally nanoparticles of a refractory-metal nitride, boron nitride, or silicon nitride;
wherein the composition has a uniform distribution of the carbide and optionally the nitride;

combining the composition with an organic compound consisting of carbon and hydrogen or a polymer resin to form a precursor composition;
milling the precursor mixture; and
heating the precursor composition in an inert atmosphere, argon, or nitrogen at a temperature that causes formation of a ceramic comprising the carbide, optionally the nitride, and a carbonaceous matrix.

20. The method of claim 19 , wherein the organic compound is 1,2,4,5-tetrakis(phenylethynyl)benzene or a prepolymer thereof.

21. The method of claim 19 , wherein the composition comprises nanoparticles of the refractory-metal carbide and optionally nanoparticles of the refractory-metal nitride.

22. A method comprising:
providing a precursor composition comprising:
a metal component selected from: nanoparticles or particles of a refractory metal, boron, silicon, or a refractory metal hydride;
an organic compound consisting of carbon and hydrogen; and
a nitrogenous compound consisting of carbon, nitrogen, and hydrogen;

milling the precursor composition;
curing the precursor composition to form a thermoset composition;
milling the thermoset composition;
heating the thermoset composition in an inert atmosphere at a temperature that forms a nanoparticle composition comprising nanoparticles of a carbide of the refractory metal, boron, or silicon and a nitride of the refractory metal, boron, or silicon; and
heating the nanoparticle composition in a oxidizing atmosphere to remove any organic material.

23. The method of claim 22 , wherein the metal component is zirconium hydride.

24. The method of claim 22 , wherein the organic compound is 1,2,4,5-tetrakis(phenylethynyl)benzene or a prepolymer thereof.

25. The method of claim 22 , further comprising:
combining the nanoparticle composition with the organic compound or a polymer resin to form a second precursor composition;
milling the second precursor composition and
heating the second precursor composition in an inert atmosphere, argon, or nitrogen at a temperature that causes formation of a ceramic comprising the carbide of the refractory metal, boron, or silicon and the nitride of the refractory metal, boron, or silicon.

Assignees

• Us Gov Sec Navy

Inventors

• Laskoski Matthew
• Dyatkin Boris
• Keller Teddy M

Classifications

• C04B35/80 Primary

  Fibres, filaments, whiskers, platelets, or the like · CPC title

• C04B35/64 Primary

  Burning or sintering processes (C04B33/32 takes precedence {; powder metallurgy B22F}) · CPC title

• C04B2235/386

  Boron nitrides · CPC title

• C04B2235/404

  Refractory metals · CPC title

• C04B2235/46

  Gases other than oxygen used as reactant, e.g. nitrogen used to make a nitride phase · CPC title