Hot-swappable hybrid APU for aircraft

Patent metadata

Field	Value
Publication number	US-10974843-B2
Application number	US-201815927248-A
Country	US
Kind code	B2
Filing date	Mar 21, 2018
Priority date	Mar 21, 2017
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

A distributed auxiliary-power-unit (APU) system for an aircraft includes one or more battery modules for storing electrical power, and a plurality of racks distributed throughout the aircraft for receiving the one or more battery modules to electrically connect with an electrical subsystem of the aircraft. A plurality of hot-swappable racks are adapted to receive the battery modules for electrically and communicatively coupling with the electrical subsystem and an integrated controller. A remote interface is communicatively coupled with the integrated controller for receiving user-input to direct electrical power from the battery modules to one or more subsystems of the aircraft. A number of battery modules installed is based on an amount of electrical power planned for a given flight of the aircraft.

First claim

We claim:

1. A distributed auxiliary-power-unit (APU) system for an aircraft, comprising:
one or more battery modules for storing electrical power, wherein each of the one or more battery modules further includes a bi-stable relay that is capable of remaining in a predetermined position even when the bi-stable relay is unpowered; and
a plurality of connectors distributed throughout the aircraft for receiving the one or more battery modules to electrically connect with an electrical subsystem of the aircraft, wherein a number of battery modules installed is based on an amount of electrical power planned for a given flight of the aircraft.

2. The APU of claim 1 , wherein each battery module is configured for hot-swap capability with a respective one of the plurality of connectors.

3. The APU of claim 1 , wherein the plurality of connectors are each respectively located in a plurality of locations dispersed throughout the aircraft, such that the one or more battery modules are installed in one or more of the plurality of locations in a configuration selected for balancing the center-of-gravity (CG) of the aircraft.

4. The APU of claim 3 , wherein the plurality of locations along a longitudinal axis of the aircraft are selected from the group consisting of a nose location, a tailcone location, and an under-cabin fairing location between the nose location and the tailcone location.

5. The APU of claim 3 , wherein the plurality of locations comprise opposing pairs of connectors positioned along the transverse axis of the aircraft, such that installing a first battery module on a port side of the aircraft and a second battery module on a starboard side of the aircraft, opposite the first battery module, prevents altering the CG of the aircraft along the transverse axis.

6. The APU of claim 5 , wherein the pair of battery modules installed in the opposing pair of connectors are located in a forward position when balancing the CG of an aft-heavy aircraft and in an aft location when balancing the CG of a nose-heavy aircraft.

7. The APU of claim 1 , wherein a plurality of battery modules are electrically arranged in parallel when installed in the plurality of locations dispersed throughout the aircraft.

8. A distributed auxiliary-power-unit (APU) system for an aircraft, comprising:
one or more battery modules for storing electrical power;
a plurality of connectors distributed throughout the aircraft for receiving the one or more battery modules to electrically connect with an electrical subsystem of the aircraft, wherein a number of battery modules installed is based on an amount of electrical power planned for a given flight of the aircraft; and
the plurality of locations comprises locations at more than one height along a normal axis of the aircraft to enable balancing a center-of-gravity (CG) of the aircraft along the normal axis based on a distribution of battery modules installed in the plurality of locations.

9. A distributed auxiliary-power-unit (APU) system for an aircraft, comprising:
one or more battery modules for storing electrical power;
a plurality of connectors distributed throughout the aircraft for receiving the one or more battery modules to electrically connect with an electrical subsystem of the aircraft, wherein a number of battery modules installed is based on an amount of electrical power planned for a given flight of the aircraft; and
each of the one or more battery modules is housed in an enclosure selected from the group consisting of a vented enclosure and a fire-retardant enclosure.

10. An auxiliary power system for an aircraft, comprising:
a plurality of battery modules electrically coupled with an electrical subsystem of the aircraft;
a connector for electrically connecting a first battery module from the plurality of battery modules into the auxiliary power system,
wherein the connector is adapted for hot-swapping such that a second battery module may be used to replace the first battery module via the connector without shutting down the electrical subsystem or powering down the first battery module prior to uninstalling;
a plurality of long pins within the connector configured to electrically connect with a respective plurality of long sockets;
a plurality of short pins within the connector, shorter than the long pins, configured to electrically connect with a respective plurality of short sockets; and
a bi-stable relay configured to maintain a position when unpowered, wherein:
upon connecting, the long pins electrically connect with the respective long sockets to send a signal command to the internal bi-stable relay to close prior to the short pins electrically connecting with the respective short sockets; and
upon disconnecting, the short pins electrically disconnect from the respective short sockets to command the internal bi-stable relay to open prior to the long pins electrically disconnecting from the respective long sockets.

11. The auxiliary power system of claim 10 , further comprising:
a plurality of connectors electrically coupled with the electrical subsystem of the aircraft;
the plurality of connectors being adapted to receive a respective one of the plurality of battery modules such that a number of battery modules installed in the plurality of connectors is based on an amount of electrical power planned for a particular flight of the aircraft; and
the electrical subsystem is adapted for the plurality of battery modules to function as a single cohesive battery.

12. The auxiliary power system of claim 11 , wherein the plurality of battery modules are electrically arranged in series.

13. The auxiliary power system of claim 11 , wherein the plurality of battery modules are electrically arranged in parallel.

14. The auxiliary power system of claim 11 , wherein the plurality of battery modules may be installed and uninstalled with the plurality of connectors without the use of tools and without the need for a mechanic or maintenance down-time.

15. A remote monitoring system for a distributed auxiliary-power-unit (APU), comprising:
one or more battery modules electrically and communicatively coupled with an integrated controller;
a plurality of hot-swappable racks each adapted to receive one of the one or more battery modules for electrically and communicatively coupling with the integrated controller; and
a remote interface communicatively coupled with the integrated controller for receiving user-input to direct electrical power from the one or more battery modules to one or more subsystems.

16. The remote monitoring system of claim 15 , wherein the remote interface is a mobile device.

17. The remote monitoring system of claim 16 , wherein the mobile device displays data selected from the group consisting of a voltage, a current, a temperature and a state-of-charge for each of the one or more battery modules.

18. The remote monitoring system of claim 17 , wherein the plurality of hot-swappable racks are located onboard an aircraft and the mobile device enables initiation of preflight preparations for the aircraft by providing electrical power from the one or more battery modules installed in the hot-swappable racks to one or more aircraft subsystems.

19. The remote monitoring system of claim 18 , wherein the plurality of hot-swappable racks are dispersed throughout the aircraft for enabling installation of the one or more battery modules for balancing a center-of-gravity (CG) of the aircraft.

Assignees

• Textron Aviation Inc
• Textron Innovations Inc

Inventors

• Chang Vernon Weng-Yew
• Beuning Charles Bernard
• Ratzlaff August Bryce
• Swartzendruber David Lee

Classifications

• H02J2105/32

  for aircrafts · CPC title

• G05D1/0011

  associated with a remote control arrangement · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/204

  Racks, modules or packs for multiple batteries or multiple cells · CPC title

• H01M50/569

  Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals (battery terminal connectors with integrated measuring arrangements G01R31/364) · CPC title