Exhaust shield assembly

Patent metadata

Field	Value
Publication number	US-10974783-B2
Application number	US-201816104652-A
Country	US
Kind code	B2
Filing date	Aug 17, 2018
Priority date	Aug 17, 2018
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

An exhaust assembly for a vehicle. The exhaust assembly includes a header assembly including one or more head pipes, and a bridge with a first end and a second end that is opposite the first end. The first and second ends are secured to the header assembly. The exhaust assembly further includes a shield assembly including a shield shaped to cover a portion of the header assembly and a retainer secured to the shield and supported by the bridge by a planar clamp joint therebetween.

First claim

What is claimed is:

1. An exhaust pipe shield assembly comprising:
a retainer including a first band and a second band coupled to the first band to define a slit therebetween;
a shield with an outer periphery that defines a first concavity and a second concavity adjacent the first concavity, the shield configured to cover an exhaust pipe that is at least partially positioned within at least one of the first concavity and the second concavity; and
a fastener arranged to extend through the retainer such that tightening of the fastener provides a clamping force between the first and second bands of the retainer.

2. The exhaust pipe shield assembly of claim 1 , wherein movement of the retainer allows three degrees of freedom relative to an exhaust pipe, the three degrees of freedom including:
a first degree of freedom being a translation degree of freedom along a first axis, a second degree of freedom being a translation degree of freedom along a second axis that is perpendicular to the first axis, and a third degree of freedom being a rotational degree of freedom about a third axis that is perpendicular to both the first and second axes.

3. The exhaust pipe shield assembly of claim 2 , wherein the first concavity defines a fourth axis and the second concavity defines a fifth axis, and wherein the fourth and fifth axes are parallel to the first axis.

4. An exhaust assembly for a vehicle, the exhaust assembly comprising:
a header assembly including one or more head pipes;
a bridge including a first end and a second end opposite the first end, the first and second ends secured to the header assembly; and
a shield assembly including
a shield shaped to cover a portion of the header assembly, and
a retainer secured to the shield and supported by the bridge by a planar clamp joint therebetween;

wherein the first end of the bridge is welded to a first convex contoured portion of the header assembly and the second end of the bridge is welded to a second convex contoured portion of the header assembly such that a mid-section of the bridge spans a space therebetween.

5. An exhaust assembly for a vehicle, the exhaust assembly comprising:
a header assembly including one or more head pipes;
a bridge including a first end and a second end opposite the first end, the first and second ends secured to the header assembly; and
a shield assembly including
a shield shaped to cover a portion of the header assembly, and
a retainer secured to the shield and supported by the bridge by a planar clamp joint therebetween;

wherein the retainer includes a first band and a second band coupled together to define a slit therebetween; and
wherein the bridge is positioned within the slit of the retainer.

6. An exhaust assembly for a vehicle, the exhaust assembly comprising:
an exhaust pipe;
a stay fixed to the exhaust pipe; and
a shield retained on the exhaust pipe by a joint formed between a retainer of the shield and the stay, the joint providing the retainer with three degrees of freedom relative to the stay, the three degrees of freedom including:
a first degree of freedom being a translation degree of freedom along a first axis, a second degree of freedom being a translation degree of freedom along a second axis that is perpendicular to the first axis, and a third degree of freedom being a rotational degree of freedom about a third axis that is perpendicular to both the first and second axes.

7. The exhaust assembly of claim 6 , wherein the joint is a planar clamp joint that secures the retainer to the stay in friction.

8. The exhaust assembly of claim 7 , wherein movement of the retainer within the three degrees of freedom avoids thermal expansion stressing of the planar clamp joint between the shield and the stay.

9. The exhaust assembly of claim 6 , wherein the retainer includes at least one fastener that clamps the retainer around the stay to secure the shield to the exhaust pipe.

10. The exhaust assembly of claim 6 , wherein the stay is a flat sheet.

11. The exhaust assembly of claim 6 , wherein the shield is constructed of a material with a lower coefficient of thermal expansion than that of a material from which the exhaust pipe is constructed.

12. The exhaust assembly of claim 6 , wherein the first axis is parallel to an axis of the exhaust pipe.

13. An exhaust assembly for a vehicle, the exhaust assembly comprising:
a header assembly including one or more head pipes;
a bridge including a first end and a second end opposite the first end, the first and second ends secured to the header assembly; and
a shield assembly including
a shield shaped to cover a portion of the header assembly, and
a retainer secured to the shield and supported by the bridge by a planar clamp joint therebetween;

wherein the planar clamp joint provides the retainer with three degrees of freedom relative to the bridge including:
a first degree of freedom being a translation degree of freedom along a first axis, a second degree of freedom being a translation degree of freedom along a second axis that is perpendicular to the first axis, and a third degree of freedom being a rotational degree of freedom about a third axis that is perpendicular to both the first and second axes.

14. The exhaust assembly of claim 13 , wherein the planar clamp joint provides friction between the retainer and the bridge.

15. The exhaust assembly of claim 14 , wherein movements of the retainer within the three degrees of freedom avoids thermal expansion stressing of the planar clamp joint between the bridge and the retainer.

16. The exhaust assembly of claim 13 , wherein the first end of the bridge is welded to a first convex contoured portion of the header assembly and the second end of the bridge is welded to a second convex contoured portion of the header assembly such that a mid-section of the bridge spans a space therebetween.

17. The exhaust assembly of claim 16 , wherein the retainer is supported by the mid-section of the bridge.

18. The exhaust assembly of claim 17 , wherein the retainer is supported by the mid-section of the bridge with fasteners.

19. The exhaust assembly of claim 13 , wherein the retainer includes a first band and a second band coupled together to define a slit therebetween.

20. The exhaust assembly of claim 19 , wherein the bridge is positioned within the slit of the retainer.

21. The exhaust assembly of claim 13 , wherein the shield is constructed of a material with a lower coefficient of thermal expansion than that of a material from which the one or more head pipes of the header assembly is constructed.

22. The exhaust assembly of claim 13 , wherein the shield assembly further includes at least one fastener that clamps the retainer to the bridge to define the planar clamp joint.

23. The exhaust assembly of claim 13 , wherein the first axis is parallel to an axis of the header assembly.

Assignees

• Harley Davidson Motor Co Inc

Inventors

• Lehrbaum Daniel
• Nash Scott
• Pittman David M
• Welliver Michael
• Zinser Gary

Classifications

• B60R13/0876

  for mounting around heat sources, e.g. exhaust pipes · CPC title

• B60R2013/0807

  Arrangements of fasteners or clips specially adapted therefore · CPC title

• F01N13/1855

  the connection being realised by using bolts, screws, rivets or the like · CPC title

• F01N13/04

  having two or more silencers in parallel, e.g. having interconnections for multi-cylinder engines · CPC title

• B62J23/00 Primary

  Other protectors specially adapted for cycles · CPC title