Grating

Patent metadata

Field	Value
Publication number	US-10974738-B2
Application number	US-201816100994-A
Country	US
Kind code	B2
Filing date	Aug 10, 2018
Priority date	Aug 10, 2018
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

A grating for a support structure includes a piece of metal including a perimeter edge and a surface bound by the perimeter edge. The piece of metal defines an array of uniform surface modifications on the surface of the piece of metal. The uniform surface modifications are arranged in a repeated pattern across the surface. The repeated pattern of uniform surface modifications is consistent across the surface but for at least a pair of spaced apart areas of inconsistency where the uniform surface modifications are not formed in the surface. Each area of inconsistency is surrounded on all sides by the array of uniform surface modifications. The pair of areas of inconsistency provides an indication of where to attach a structure to the grating.

First claim

What is claimed is:

1. A grating for a support structure comprising a piece of metal including a perimeter edge and a surface bound by the perimeter edge, the piece of metal defining an array of uniform surface modifications on the surface of the piece of metal, the uniform surface modifications being arranged in a repeated pattern across the surface, the repeated pattern of uniform surface modifications being consistent across the surface but for only a pair of spaced apart areas of inconsistency where the uniform surface modifications are not formed in the surface, each area of inconsistency being surrounded on all sides by the array of uniform surface modifications, the pair of areas of inconsistency providing an indication of where to attach a structure to the grating.

2. The grating of claim 1 , wherein each area of inconsistency has a center point, the center points being spaced at least about 3 inches (8 cm) apart.

3. The grating of claim 1 , wherein the perimeter edge is defined by first sides and second sides each extending between the first sides, at least one of the areas of inconsistency being located proximate a corner of the surface adjacent one of the first sides and one of the second sides.

4. The grating of claim 3 , wherein said at least one of the areas of inconsistency is located no more than about 14 inches (35 cm) from said one of the first sides and at least about 2 inches (5 cm) from said one of the second sides.

5. The grating of claim 4 , wherein another of the areas of inconsistency is located at least about 5 inches (13 cm) from said one of the first sides and at least about 2 inches (5 cm) from said one of the second sides.

6. The grating of claim 1 , wherein the uniform surface modifications are arranged in parallel rows, the areas of inconsistency being disposed in one of said rows.

7. The grating of claim 1 , wherein the array of uniform surface modifications comprise one of holes, ribs, or embossed features in the surface of the piece of metal.

8. The grating of claim 1 , wherein the grating comprises a latitudinal running board configured to extend laterally across a top of a railcar.

9. The grating of claim 1 , wherein the grating comprises a longitudinal running board configured to extend longitudinally along a top of a railcar.

10. The grating of claim 1 , wherein each of the areas of inconsistency includes a fastener hole for receiving a fastener to attach the structure to the piece of metal.

11. The grating of claim 1 , wherein each of the areas of inconsistency is free of any holes.

12. A grating assembly for a support structure comprising:
a grating comprising a piece of metal including a perimeter edge and a surface bound by the perimeter edge, the piece of metal defining an array of uniform surface modifications on the surface of the piece of metal; and
a structure attached to the grating by at least one fastener such that the structure engages the surface of the piece of metal, the at least one fastener extending through an area of the surface that is not occupied by the array of uniform surface modifications, the area being surrounded on all sides by the array of uniform surface modifications, wherein the perimeter edge is defined by first sides and second sides each extending between the first sides, the structure comprising a grab iron attached to the grating, the grab iron comprising a bar for grasping the grab iron and a pair of openings receiving fasteners to attach the grab iron to the grating, the fasteners extending through areas of the surface that are not occupied by the array of uniform surface modifications.

13. The assembly of claim 12 , wherein the fasteners are spaced at least about 3 inches (8 cm) apart.

14. The assembly of claim 12 , wherein the grab iron is located proximate a corner of the surface adjacent one of the first sides and one of the second sides.

15. The assembly of claim 14 , wherein one of the fasteners is located no more than about 14 inches (35 cm) from said one of the first sides and at least about 2 inches (5 cm) from said one of the second sides.

16. The assembly of claim 15 , wherein the other of the fasteners is located at least about 5 inches (13 cm) from said one of the first sides and at least about 2 inches (5 cm) from said one of the second sides.

17. The assembly of claim 12 , wherein the surface modifications are arranged in parallel rows, the structure being generally disposed in one of said rows.

18. The assembly of claim 12 , in combination with a railcar, the grating assembly being attached to a top of the railcar and defining a portion of a roof of the railcar.

19. The combination of claim 18 , wherein the grating comprises a latitudinal running board extending laterally across the top of the rail car.

20. The combination of claim 18 , wherein the grating comprises a longitudinal running board extending longitudinally along the top of the rail car.

21. A method of forming a grating for a support structure comprising:
placing a piece of metal into a device;
creating an array of uniform surface modifications in the piece of metal using the device such that the uniform surface modifications are arranged in a repeated pattern across a surface of the piece of metal, the repeated pattern of uniform surface modifications being consistent across the surface but for only a pair of spaced apart areas of inconsistency where the uniform surface modifications are not formed in the surface, each area of inconsistency being surrounded on all sides by the array of uniform surface modifications, the pair of areas of inconsistency providing an indication of where to attach a structure to the grating.

22. The method of claim 21 , wherein the device is programmed to automatically form the array of uniform surface modifications leaving the at least a pair of areas of inconsistency free of the uniform surface modifications.

23. A method of forming a grating assembly for a support structure comprising:
providing a grating comprising a piece of metal including a perimeter edge and a surface bound by the perimeter edge, the piece of metal defining an array of uniform surface modifications on the surface of the piece of metal;
locating a structure over the grating adjacent an area of the surface that is not occupied by the array of uniform surface modifications, the area being surrounded on all sides by the array of uniform surface modifications; and
attaching the structure to the grating with at least one fastener in the area of the surface that is not occupied by the array of uniform surface modifications such that the structure engages the surface of the piece of metal, the at least one fastener extending through the area of the surface that is not occupied by the array of uniform surface modifications.

24. The grating of claim 1 , wherein the array of uniform surface modifications comprise holes in the surface of the piece of metal, and wherein each of the areas of inconsistency includes a fastener hole for receiving a fastener to attach the structure to the piece of metal, the fastener hole being sized differently from the holes defining the uniform surface modifications.

25. The method of claim 21 , wherein creating the array of uniform surface modifications comprises punching holes in the piece of metal using the device, the method further comprising punching holes in each area of inconsistency using the device.

Assignees

• Eaton Intelligent Power Ltd

Inventors

• Schneider Jared A
• Niesen Boyd F
• Hall Robert W
• Stevenson Jerid

Classifications

• B61D17/12 Primary

  Roofs (movable or foldable roofs, covers or tarpaulins B61D39/00) · CPC title

• B61D17/14

  with gangways · CPC title

• E04C2/427

  Expanded metal or other monolithic gratings · CPC title