Foldable electronic device assemblies and cover elements for the same

Patent metadata

Field	Value
Publication number	US-10974487-B2
Application number	US-201816119565-A
Country	US
Kind code	B2
Filing date	Aug 31, 2018
Priority date	Jan 15, 2016
Publication date	Apr 13, 2021
Grant date	Apr 13, 2021

Abstract

A cover element for a foldable electronic device that includes a foldable glass element, first and second primary surfaces, and a compressive stress region extending from the first primary surface to a first depth that is defined by a stress σ I of at least about 100 MPa in compression at the first primary surface. The device also includes a polymeric layer disposed over the first primary surface. The glass element has a stress profile such that when the glass element is bent to a target bend radius of from 1 mm to 20 mm, to induce a bending stress σ B at the first primary surface in tension, σ I +σ B <400 MPa (in tension). Further, the cover element can withstand a pen drop height of at least 1.5 times that of a control pen drop height of the cover element without the layer according to a Drop Test 1.

First claim

What is claimed is:

1. A foldable electronic device, comprising:
a display comprising electronic components;
a glass element comprising a thickness from 25 μm to 200 μm defined between a first primary surface and a second primary surface, the second primary surface of the glass element disposed over the display, and the glass element comprises an elastic modulus of from greater than 50 GPa to less than 75 GPa;
a first adhesive disposed over and directly contacting the second primary surface of the glass element, the first adhesive coupled to the display so that the glass element is coupled to the display;
a second adhesive comprising a thickness from 10 μm to 90 μm disposed over and directly contacting the first primary surface of the glass element;
a polymeric layer comprising a thickness from 10 μm to 200 μm, disposed over the first primary surface of the glass element, disposed over and directly contacting the second adhesive, and coupled to the glass element by the second adhesive so that the glass element is disposed between the display and the polymeric layer, and the polymeric layer comprises a fluorocarbon material, a polyimide, a polyethylene terephthalate, a polycarbonate, or a poly methyl methacrylate; and
a coating disposed on the polymeric layer,
wherein the foldable electronic device can withstand a pen drop height of greater than 5 cm.

2. The foldable electronic device according to claim 1 , wherein the glass element comprises a thickness of from 25 μm to 100 μm.

3. The foldable electronic device according to claim 1 , wherein the glass element has an absence of failure when held at a bend radius of from 1 mm to 5 mm for 60 minutes in an environment of 25° C. and 50% relative humidity.

4. The foldable electronic device according to claim 1 , wherein the glass element has an absence of failure when held at a bend radius of from 5 mm to 7 mm for 60 minutes in an environment of 25° C. and 50% relative humidity.

5. The foldable electronic device according to claim 1 , wherein the glass element further comprises a maximum flaw size of less than or equal to 2 μm at the first primary surface of the glass element.

6. The foldable electronic device according to claim 1 , wherein the polymeric layer has a thickness of from 10 μm to 100 μm.

7. The foldable electronic device according to claim 1 , wherein the coating, as disposed over the polymeric layer in the electronic device, has a pencil hardness of at least 5H according to ASTM Test Method D3363, with a load of 750 g.

8. The foldable electronic device according to claim 1 , further comprising a second polymeric layer disposed over the second primary surface of the glass element.

9. The foldable electronic device according to claim 1 , wherein the glass element further comprises a compressive stress region extending from the second primary surface of the glass element to a first depth in the glass element, the region defined by a stress σI of at least 100 MPa in compression at the second primary surface of the glass element.

10. The foldable electronic device according to claim 1 , wherein the glass element further comprises a compressive stress region extending from the first primary surface of the glass element to a first depth in the glass element, the region defined by a stress σI of at least 100 MPa in compression at the first primary surface of the glass element.

11. The foldable electronic device according to claim 10 , wherein the stress σ 1 at the first primary surface of the glass element is from 700 MPa to 2000 MPa in compression, and further wherein the compressive stress region comprises a plurality of ion-exchangeable metal ions and a plurality of ion-exchanged metal ions, the ion-exchanged metal ions comprising an atomic radius larger than the atomic radius of the ion-exchangeable metal ions.

12. The foldable electronic device according to claim 1 , wherein the polymeric layer further comprises at least two layers, at least one of the layers is a functional layer.

13. The foldable electronic device according to claim 12 , wherein the functional layer comprises at least one of an anti-microbial function, an anti-splinter function, an anti-smudge function, or an anti-fingerprint function.

14. The foldable electronic device according to claim 12 , wherein the functional layer comprises a silane-containing preparation.

15. The foldable electronic device according to claim 12 , wherein the glass element has an absence of failure when held at a bend radius of from 1 mm to 5 mm for 60 minutes in an environment of 25° C. and 50% relative humidity.

16. The foldable electronic device according to claim 1 , wherein the second adhesive is an optically clear adhesive.

17. The foldable electronic device according to claim 16 , wherein the thickness of the second adhesive is in a range from 20 μm to 60 μm.

18. The foldable electronic device according to claim 16 , wherein the glass element has an absence of failure when held at a bend radius of 5 mm for 60 minutes in an environment of 25° C. and 50% relative humidity.

19. The foldable electronic device according to claim 1 , wherein the coating comprises a thickness ranging from 1 μm to 100 μm.

20. The foldable electronic device according to claim 1 , wherein the coating comprises a thickness of 1 μm or less.

Assignees

• Corning Inc

Inventors

• Chu Polly Wanda
• Donovan Michael Patrick
• Gross Timothy Michael
• Mattos Jr Louis
• Panda Prakash Chandra
• Smith Iii Robert Lee

Classifications

• B32B2307/536

  Hardness · CPC title

• B32B27/28

  comprising synthetic resins not wholly covered by any one of the sub-groups {B32B27/30 - B32B27/42} · CPC title

• B32B17/00 Primary

  Layered products essentially comprising sheet glass, or glass, slag, or like fibres · CPC title

• G09F9/301

  flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED · CPC title

• C03C21/00

  Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface · CPC title