Self-powered pipeline hydrate prevention system

Patent metadata

Field	Value
Publication number	US-10971972-B2
Application number	US-201916293146-A
Country	US
Kind code	B2
Filing date	Mar 5, 2019
Priority date	Sep 16, 2015
Publication date	Apr 6, 2021
Grant date	Apr 6, 2021

Abstract

A system for preventing hydrate formation in a pipeline includes a heater housing. The heater housing has an outer diameter sized to travel within the pipeline. A turbine assembly is located within the heater housing. The turbine assembly has a blade that is rotatable by a flow of fluid within the pipeline. An electric heater is located within the heater housing and is electrically connected to the turbine assembly. The electric heater is selectively contacted by the flow of fluid within the pipeline.

First claim

What is claimed is:

1. A method for preventing hydrate formation in a pipeline, the method comprising:
providing a heater housing, the heater housing having an outer diameter sized to travel within the pipeline;
locating a turbine assembly within the heater housing, the turbine assembly having a blade that is rotatable by a flow of fluid within a central bore of the pipeline;
locating an electric heater within the heater housing and electrically connecting the electric heater to the turbine assembly;
inserting the heater housing into the pipeline so that the electric heater contacts and heats the flow of fluid within the central bore of the pipeline and the flow of fluid in the pipeline causes a rotation of the blade; and
using the flow of fluid within the central bore of the pipeline to move the heater housing axially along a length of the pipeline to heat the flow of fluid within the central bore of the pipeline along the length of the pipeline during operation of the electric heater.

2. The method according to claim 1 , further comprising converting the rotation of the blade to an electric power with a generator and conveying the electric power to the electric heater with an electrical connector that extends from the generator to the electric heater.

3. The method according to claim 1 , further comprising switching the electric heater between an off condition and an on condition with a control system that is connected to the electric heater.

4. The method according to claim 1 , further comprising sensing a real time temperature within the pipeline with a temperature sensor of a control system and switching the electric heater from an off condition to an on condition with the control system when the real time temperature falls below a lower temperature limit.

5. The method according to claim 1 , further comprising sensing a real time temperature within the pipeline with a temperature sensor of a control system and switching the electric heater from an on condition to an off condition with the control system when the real time temperature rises above an upper temperature limit.

6. The method according to claim 1 , further comprising controlling a rate of rotation of the blade with a control system that is connected to the turbine assembly.

7. The method according to claim 1 , further comprising providing an acoustic system having an acoustic transmitter and an acoustic receiver, transmitting an acoustic signal with the acoustic transmitter, receiving the acoustic signal with the acoustic receiver, and measuring a sound travel time between the acoustic transmitter and the acoustic receiver.

8. The method according to claim 7 , wherein the acoustic system is in communication with a control system connected to the turbine assembly, the method further comprising determining a condition of one of the pipeline, the turbine assembly and the flow of fluid from the sound travel time, and adjusting the performance of the turbine assembly with the control system as a result of the condition.

9. The method according to claim 1 , further comprising providing a second turbine assembly, electrically connecting the turbine assemblies with a flexible conductor, and spacing the turbine assemblies apart within the pipeline.

10. The method according to claim 1 , where the electric heater is a plate heater and the method further includes positioning the plate heater at an angle relative to the flow of fluid through the pipeline so that the plate heater functions as a choke, forcing the fluid within the pipeline to pass through a narrow path so that the molecules bombard each other, creating friction and heat within the molecules.

Assignees

• Saudi Arabian Oil Co

Inventors

• Batarseh Sameeh
• Al Habib Nabeel
• Ahmad Talha Jamal

Classifications

• F17D1/05 Primary

  Preventing freezing (by heating F16L53/30) · CPC title

• Y10T137/6606

  With electric heating element · CPC title

• F16L53/38

  using elongate electric heating elements, e.g. wires or ribbons · CPC title

• H02K7/1823 Primary

  structurally associated with turbines or similar engines · CPC title

• H05B1/0244

  Heating of fluids (H05B1/0247 takes precedence) · CPC title