Two-component developer

Patent metadata

Field	Value
Publication number	US-10969705-B2
Application number	US-201916438544-A
Country	US
Kind code	B2
Filing date	Jun 12, 2019
Priority date	Jun 13, 2018
Publication date	Apr 6, 2021
Grant date	Apr 6, 2021

Abstract

Provided is a two-component developer has a toner including a toner particle including a binder resin, and a magnetic carrier, wherein the binder resin includes a polymer A having a first monomer unit derived from a first polymerizable monomer, and a second monomer unit derived from a second polymerizable monomer different from the first polymerizable monomer, the first polymerizable monomer is a specific (meth)acrylic acid ester, a content and an SP value of the first and second monomer units in the polymer A fall within respective specific ranges, the magnetic carrier has a magnetic core and a coating resin of the surface of the magnetic core, the coating resin includes a polymer B having monomer units (a) and (b), each SP value of the monomer units (a) and (b) is a specific value.

First claim

What is claimed is:

1. A two-component developer, comprising:
a toner including a toner particle that includes a binder resin including a polymer A having a first monomer unit derived from a first polymerizable monomer, and a second monomer unit derived from a second polymerizable monomer that is different from the first polymerizable monomer, the first polymerizable monomer being at least one member selected from the group consisting of (meth)acrylic acid esters having a C 18-36 alkyl group; and
a magnetic carrier having a magnetic core with a coating resin on a surface of the magnetic core, the coating resin including a polymer B having a monomer unit (a) derived from a polymerizable monomer (a), and a monomer unit (b) derived from a polymerizable monomer (b) that is different from polymerizable monomer (a), wherein
a content of the first monomer unit in the polymer A is 5.0 to 60.0 mol % based on the total number of moles of all the monomer units in polymer A,
a content of the second monomer unit in the polymer A is 20.0 to 95.0 mol % based on the total number of moles of all the monomer units in polymer A,
3.00≤( SP 21 −SP 11 )≤25.00 and 21.00≤ SP 21

when SP 11 (J/cm 3 ) 0.5 is an SP value of the first monomer unit and SP 21 (J/cm 3 ) 0.5 is an SP value of the second monomer unit, and
20.30≤ SP ( a )≤22.00 and 19.00≤ SP ( b )≤20.20

when SP(a) (J/cm 3 ) 0.5 is an SP value of monomer unit (a) and SP(b) (J/cm 3 ) 0.5 is an SP value of monomer unit (b).

2. The two-component developer according to claim 1 , wherein the content of the second monomer unit in polymer A is 40.0 to 95.0 mol % based on the total number of moles of all the monomer units in the polymer A.

3. The two-component developer according to claim 1 , wherein the first polymerizable monomer is at least one member selected from the group consisting of (meth)acrylic acid esters having a straight-chain alkyl group having 18 to 36 carbon atoms.

4. The two-component developer according to claim 1 , wherein the second polymerizable monomer is at least one member selected from the group consisting of formulae (A) and (B)

where X represents a single bond or an alkylene group having 1 to 6 carbon atoms,
R 1 represents —CN≡N, —C(═O)NHR 10 where R 10 is a hydrogen atom or a C 1-4 alkyl group, a hydroxy group, —COOR 11 where R 11 is a C 1-6 alkyl group or a C 1-6 hydroxyalkyl group, —NHCOOR 12 where R 12 is a C 1-4 alkyl group, —NH—C(═O)—N(R 13 ) 2 where R 13 s are independently a hydrogen atom or a C 1-6 alkyl group, —COO(CH 2 ) 2 NHCOOR 14 where R 15 is a C 1-4 alkyl group, or —COO(CH 2 ) 2 —NH—C(═O)—N(R 15 ) 2 where R 15 s are independently a hydrogen atom or a C 1-6 alkyl group,
R 2 is a C 1-4 alkyl group, and
R 3 is a hydrogen atom or a methyl group.

5. The two-component developer according to claim 1 , wherein the second polymerizable monomer is at least one member selected from the group consisting of formulae (A) and (B)

where X represents a single bond or an alkylene group having 1 to 6 carbon atoms,
R 1 represents —C≡N, —C(═O)NHR 10 where R 10 is a hydrogen atom or a C 1-4 alkyl group, a hydroxy group, —COOR 11 where R 11 is a C 1-6 alkyl group or a C 1-6 hydroxyalkyl group, —COO(CH 2 ) 2 NHCOOR 14 where R 14 is a C 1-4 alkyl group, or —COO(CH 2 ) 2 —NH—C(═O)—N(R 15 ) 2 where R 15 s are independently a hydrogen atom or a C 1-6 alkyl group,
R 2 is a C 1-4 alkyl group, and
R 3 is a hydrogen atom or a methyl group.

6. The two-component developer according to claim 1 , wherein polymer A further includes a third monomer unit derived from a third polymerizable monomer that is different from both the first and second polymerizable monomers, the third monomer unit being derived from at least one polymerizable monomer selected from the group consisting of styrene, methyl methacrylate and methyl acrylate.

7. The two-component developer according to claim 6 , wherein the third monomer unit is derived from styrene.

8. The two-component developer according to claim 1 , wherein the content of the polymer A is 50 mass % or more based on the total mass of the binder resin.

9. The two-component developer according to claim 1 , wherein the glass transition temperature of the coating resin is 40 to 100° C.

10. The two-component developer according to claim 1 , wherein the content of monomer unit (a) is 10.0 to 90.0 mol % based on the total number of moles of all the monomer units in the polymer B, and
the content of monomer unit (b) is 10.0 to 90.0 mol % based on the total number of moles of all the monomer units in the polymer B.

11. The two-component developer according to claim 1 , wherein the polymerizable monomer (a) is at least one member selected from the group consisting of alkyl esters of (meth)acrylic acid each having a C 1-4 alkyl group.

12. The two-component developer according to claim 1 , wherein the polymerizable monomer (b) is at least one member selected from the group consisting of cycloalkyl esters of a (meth)acrylic acid having a C 3-8 cycloalkyl group.

13. The two-component developer according to claim 1 , wherein the content of the polymer B is 50 mass % or more based on the total mass of the coating resin.

14. The two-component developer according to claim 1 , wherein 0.20≤E/F≤7.00
where E represents the ratio of the total number of moles of the second monomer unit to the total number of moles of all the monomer units in the polymer A, and F represents the ratio of the total number of moles of monomer unit (a) to the total number of moles of all the monomer units in polymer B.

15. The two-component developer according to claim 1 , wherein the time constant of charging of the two-component developer is 10 to 500 seconds.

16. The two-component developer according to claim 1 , wherein polymer A is a vinyl polymer.

17. The two-component developer according to claim 1 , wherein the magnetic core is a porous magnetic core having a resin-filled magnetic core particle with a filler resin present in a void of the porous magnetic core,
in the pore diameter distribution of the porous magnetic core, the peak pore diameter resulting in the maximum differential pore volume within the range of 0.1 to 3.0 μm is 0.20 to 0.70 μm, and the pore volume of the integration value of the differential pore volume within the range of 0.1 to 3.0 μm is 20 to 57 mm 3 /g, and
0.20≤MR2/MR1≤0.90 in regions R1 and R2 of the magnetic carrier,
where MR1 represents JR1/FR1, and MR2 represents JR2/FR2 in which JR1 and JR2 each represent the ratio on a mass basis of the composition derived from a resin component, and FR1 and FR2 each represent the ratio on a mass basis of the composition derived from the porous magnetic core,
in a cross sectional image of the magnetic carrier region R1 is a region surrounded by the contour line of the resin-filled magnetic core particle, straight lines A, B, and D, and in contact with a straight line C, in which the straight lines A and B are two straight lines extending in parallel with a line segment passing through the center of gravity of the cross section and having a maximum length in the resin-filled magnetic core particle, and being apart from the line segment by 2.5 μm; the straight line C is a straight line passing through the point of intersection of the lin

Assignees

• Canon Kk

Inventors

• Shirayama Kazuhisa
• Ida Hayato
• Hashimoto Takeshi
• Kamae Kentaro
• Matsui Takashi

Classifications

• G03G9/08706

  Polymers of alkenyl-aromatic compounds · CPC title

• G03G9/08728

  Polymers of esters · CPC title

• G03G9/08724

  Polyvinylesters · CPC title

• G03G9/107

  having magnetic components · CPC title

• G03G9/08713

  Polyvinylhalogenides · CPC title