Air-conditioning unit

Patent metadata

Field	Value
Publication number	US-10969180-B2
Application number	US-201916261920-A
Country	US
Kind code	B2
Filing date	Jan 30, 2019
Priority date	Aug 1, 2016
Publication date	Apr 6, 2021
Grant date	Apr 6, 2021

Abstract

An air-conditioning unit includes an air-conditioning case and a heat exchanger. The heat exchanger includes a plurality of tubes and a header tank. The air-conditioning case includes a holder in which the header tank is held while being inserted therein. The holder includes a first rib and a plurality of second ribs for pressing a tank outer wall of the header tank toward an internal space of the header tank. The first rib extends in a tube stacking direction. The plurality of second ribs are each connected to the first rib, are formed to extend from the first rib away from the tubes, and are arranged side by side at a predetermined inter-rib spacing in the tube stacking direction. The inter-rib spacing is larger than a length of the second ribs extending from the first rib away from the tubes in a tube longitudinal direction.

First claim

What is claimed is:

1. An air-conditioning unit comprising:
an air-conditioning case in which an air passage is formed, the air passage allowing air to flow through the air passage; and
a heat exchanger disposed in the air passage and configured to perform heat exchange between a refrigerant and the air flowing through the air passage,
wherein:
the heat exchanger includes a plurality of tubes stacked in a tube stacking direction, extending in a tube longitudinal direction, and allowing the refrigerant to flow through the tubes, and a header tank extending in the tube stacking direction and connected to one end of each of the plurality of tubes;
the header tank includes a tank outer wall that separates an internal space of the header tank from the outside of the header tank and extends in the tube stacking direction;
the air-conditioning case includes a holder in which the header tank is held while being inserted in the holder;
the holder includes a first rib and a plurality of second ribs, the first and second ribs pressing the tank outer wall toward the internal space;
the first rib extends in the tube stacking direction;
the plurality of second ribs are each directly connected to and intersect with the first rib, extend from the first rib away from the tubes, and are arranged side by side at a predetermined inter-rib spacing in the tube stacking direction; and
the inter-rib spacing is larger than a length of the second ribs extending from the first rib away from the tubes in the tube longitudinal direction.

2. The air-conditioning unit according to claim 1 , wherein the internal space of the header tank includes a tank space as a space that communicates with at least one of the plurality of tubes and extends in the tube stacking direction, and
the plurality of second ribs is provided between one end and another end of the tank space in the tube stacking direction, the plurality of second ribs is disposed such that a range occupied by the plurality of second ribs in the tube stacking direction overlaps a center position of the tank space in the tube stacking direction, and the plurality of second ribs presses a portion of the tank outer wall covering the tank space.

3. The air-conditioning unit according to claim 2 , wherein the header tank includes a partition plate that forms a plurality of separated spaces by partitioning the internal space of the header tank in the tube stacking direction, and
the tank space is provided as one of the plurality of separated spaces.

4. The air-conditioning unit according to claim 3 , wherein
the header tank includes a first header and a second header which are arranged in a direction orthogonal to the tube stacking direction and the tube longitudinal direction,
the first rib is one of a pair of first ribs pressing the first header and the second header, respectively, from opposite sides,
the partition plate includes a first partition plate partitioning an internal space of the first header, and a second partition plate partitioning an internal space of the second header, and
the first partition plate and the second partition plate are offset relative to each other in the tube stacking direction such that a range of the plurality of second ribs directly connected to one of the pair of first ribs are offset relative to a range of the plurality of second ribs directly connected to the other of the pair of first ribs.

5. The air-conditioning unit according to claim 1 , wherein a first plurality of second ribs located on a first side of the holder is offset from a second plurality of second ribs located on a second side of the holder, the first side of the holder being opposite from the second side of the holder.

Assignees

• Denso Corp

Inventors

• Matsuda Toshikazu

Classifications

• B60H1/00335

  of the gas-air type (B60H1/18 takes precedence) · CPC title

• F28D1/05366

  Assemblies of conduits connected to common headers, e.g. core type radiators · CPC title

• F28F9/0202

  Header boxes having their inner space divided by partitions · CPC title

• B60H1/00521

  Mounting or fastening of components in housings, e.g. heat exchangers, fans, electronic regulators · CPC title

• F28D1/05391

  with multiple rows of conduits or with multi-channel conduits combined with a particular flow pattern, e.g. multi-row multi-stage radiators · CPC title