Printing intaglio, printing intaglio manufacturing method, print-making method, and print

Patent metadata

Field	Value
Publication number	US-10967663-B2
Application number	US-201616066649-A
Country	US
Kind code	B2
Filing date	Dec 16, 2016
Priority date	Dec 28, 2015
Publication date	Apr 6, 2021
Grant date	Apr 6, 2021

Abstract

A printing intaglio ( 100 A), ( 100 B) is a printing intaglio for use in intaglio printing, the printing intaglio having a surface which has a plurality of first recessed portions ( 12 ) that form a pattern to be printed, wherein at least one of the plurality of first recessed portions has a plurality of minute recessed portions ( 16 p ) inside the first recessed portion, and when viewed in a direction normal to the surface of the printing intaglio, a two-dimensional size of the plurality of minute recessed portions is not less than 10 nm and less than 500 nm.

First claim

The invention claimed is:

1. A printing intaglio for use in intaglio printing,
the printing intaglio having a surface which has a plurality of first recessed portions that form a pattern to be printed,
wherein at least one of the plurality of first recessed portions has a plurality of minute recessed portions inside the first recessed portion, and
when viewed in a direction normal to the surface of the printing intaglio, a two-dimensional size of the plurality of minute recessed portions is equal to or more than 10 nm and less than 500 nm.

2. The printing intaglio of claim 1 , wherein the at least one first recessed portion includes a porous alumina layer, and the porous alumina layer has the plurality of minute recessed portions.

3. The printing intaglio of claim 1 , wherein the at least one first recessed portion includes at least one first recessed portion which has at least one second recessed portion inside the first recessed portion, and the plurality of minute recessed portions include a plurality of minute recessed portions provided inside the at least one second recessed portion.

4. A method for producing a printed material using the printing intaglio as set forth in claim 1 , the method comprising the steps of:
providing the printing intaglio;
providing a substrate;
applying a printing ink which includes a photocurable resin between the printing intaglio and a surface of the substrate and irradiating the printing ink with light, thereby curing the printing ink; and
separating the printing intaglio from a printing layer formed by the cured printing ink.

5. The method of claim 4 , wherein the printing ink further includes a pigment whose average particle diameter is greater than a two-dimensional size of the plurality of minute recessed portions of the printing intaglio.

6. The method of claim 4 , wherein the printing ink further includes a pigment whose average particle diameter is smaller than a two-dimensional size of the plurality of minute recessed portions of the printing intaglio.

7. The method of claim 4 , wherein the printing ink includes a first ink and a second ink, the first ink including a pigment, the second ink including the photocurable resin but not including a pigment, and the first ink is applied between the substrate and the second ink.

8. A method for manufacturing a printing intaglio, comprising the steps of:
(a) providing a printing base which has a plurality of first recessed portions at its surface;
(b) forming an aluminum film on the printing base;
(c) after (b), anodizing a surface of the aluminum film, thereby forming a porous alumina layer which has a plurality of minute recessed portions;
(d) after (c), bringing the porous alumina layer into contact with an etching solution, thereby enlarging the plurality of minute recessed portions of the porous alumina layer; and
(e) removing part of the aluminum film formed outside the plurality of first recessed portions.

9. The method of claim 8 , wherein the step (e) is performed after the steps (c) and (d).

10. The method of claim 8 , wherein the step (a) comprises the steps of
(a 1 ) providing a base,
(a 2 ) forming a first resist layer on the base,
(a 3 ) photolithographically patterning the first resist layer, and
(a 4 ) performing an etching treatment on the base using the patterned first resist layer as a mask, and
by the etching treatment in the step (a 4 ), the plurality of first recessed portions are formed at the surface of the printing base.

11. The method of claim 10 , wherein the step (e) comprises the step of (e 1 ) removing the first resist layer patterned in the step (a 3 ).

12. The method of claim 8 , wherein
in the step (a), at least one of the plurality of first recessed portions has at least one second recessed portion inside the first recessed portion, and
the step (e) comprises the step of (e 2 ) removing part of the aluminum film formed in a region outside the at least one second recessed portion.

13. The method of claim 12 , wherein the step (a) comprises the steps of
(a 5 ) forming a second resist layer on the printing base,
(a 6 ) photolithographically patterning the second resist layer, and
(a 7 ) performing an etching treatment on the printing base using the patterned second resist layer as a mask, and
by the etching treatment in the step (a 7 ), the at least one second recessed portion is formed at the surface of the printing base.

14. The method of claim 13 , wherein the step (e) comprises the step of (e 3 ) removing the second resist layer patterned in the step (a 7 ).

15. The method of claim 13 , wherein the step (a 5 ) is performed after the step (a 4 ) and includes the step of forming the second resist layer on the first resist layer.

Assignees

• Sharp Kk

Inventors

• Yamada Nobuaki
• Nakamatsu Kenichiro
• Hayashi Hidekazu

Classifications

• B41M1/10 Primary

  Intaglio printing {; Gravure printing} · CPC title

• B41N1/06

  for relief printing or intaglio printing · CPC title

• B41N3/003

  of intaglio formes, e.g. application of a wear-resistant coating, such as chrome, on the already-engraved plate or cylinder; Preparing for reuse, e.g. removing of the Ballard shell; Correction of the engraving · CPC title

• B41C1/025

  characterised by means for the liquid etching of substrates for the manufacturing of relief or intaglio printing forms, already provided with resist pattern · CPC title

• B41M7/0081

  using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams · CPC title