Motor module, rotation angle detector, and method for detecting failure of rotation angle detector

Patent metadata

Field	Value
Publication number	US-10965228-B2
Application number	US-201916674105-A
Country	US
Kind code	B2
Filing date	Nov 5, 2019
Priority date	May 9, 2017
Publication date	Mar 30, 2021
Grant date	Mar 30, 2021

Abstract

A rotation angle detector includes a rotational angular velocity calculator that calculates a rotational angular velocity of a motor based on an inter-terminal voltage of the motor detected by a voltage detector and a current flowing through the motor and detected by a current detector; a ripple detector that detects a ripple component included in the current; and a failure detector that detects a failure of any one of the voltage detector, the current detector, and the ripple detector based on outputs from the detectors. The failure detector determines that the failure has occurred when a state, where the outputs from two of the voltage detector, the current detector, and the ripple detector indicate normal rotation and the output from the remaining one of the voltage detector, the current detector, and the ripple detector does not indicate normal rotation, continues for a predetermined period of time.

First claim

What is claimed is:

1. A rotation angle detector, comprising:
a rotational angular velocity calculator that calculates a rotational angular velocity of a motor based on an inter-terminal voltage of the motor detected by a voltage detector and a current flowing through the motor and detected by a current detector;
a ripple detector that detects a ripple component included in the current; and
a failure detector that detects a failure of any one of the voltage detector, the current detector, and the ripple detector based on an output from the voltage detector, an output from the current detector, and an output from the ripple detector,
wherein the failure detector determines that the failure has occurred when a state, where the outputs from two of the voltage detector, the current detector, and the ripple detector indicate normal rotation and the output from a remaining one of the voltage detector, the current detector, and the ripple detector does not indicate normal rotation, continues for a predetermined period of time.

2. The rotation angle detector as claimed in claim 1 , further comprising:
a timer that measures a duration of the state where the outputs from the two of the voltage detector, the current detector, and the ripple detector indicate normal rotation and the output from the remaining one of the voltage detector, the current detector, and the ripple detector does not indicate normal rotation,
wherein the failure detector determines that the failure has occurred when the measured duration exceeds the predetermined period of time.

3. The rotation angle detector as claimed in claim 1 , wherein the failure detector determines that the ripple detector is at fault when a state, where the output from the voltage detector indicates normal rotation, the output from the current detector indicates normal rotation, and the output from the ripple detector does not indicate normal rotation, continues for the predetermined period of time.

4. The rotation angle detector as claimed in claim 1 , wherein the failure detector determines that the voltage detector is at fault when a state, where the output from the voltage detector does not indicate normal rotation, the output from the current detector indicates normal rotation, and the output from the ripple detector indicates normal rotation, continues for the predetermined period of time.

5. The rotation angle detector as claimed in claim 1 , wherein the failure detector determines that the current detector is at fault when a state, where the output from the voltage detector indicates normal rotation, the output from the current detector does not indicate normal rotation, and the output from the ripple detector indicates normal rotation, continues for the predetermined period of time.

6. The rotation angle detector as claimed in claim 1 , wherein
the failure detector includes
a majority circuit that outputs a result indicating that the outputs from two or more of the voltage detector, the current detector, and the ripple detector match each other,
a first exclusive-OR circuit that detects a mismatch between the output from the majority circuit and the output from the voltage detector,
a second exclusive-OR circuit that detects a mismatch between the output from the majority circuit and the output from the current detector,
a third exclusive-OR circuit that detects a mismatch between the output from the majority circuit and the output from the ripple detector; and

the failure detector
determines that the voltage detector is at fault when the output from the majority circuit does not match the output from the voltage detector,
determines that the current detector is at fault when the output from the majority circuit does not match the output from the current detector, and
determines that the ripple detector is at fault when the output from the majority circuit does not match the output from the ripple detector.

7. The rotation angle detector as claimed in claim 1 , wherein when the failure is detected, the failure detector allows the motor to operate only when the motor is manually controlled.

8. A motor module, comprising:
a motor; and
the rotation angle detector as claimed in claim 1 .

9. A rotation angle detector, comprising:
a rotational angular velocity calculator that calculates a rotational angular velocity of a motor based on an inter-terminal voltage of the motor detected by a voltage detector and a current flowing through the motor and detected by a current detector;
a ripple detector that detects a ripple component included in the current; and
a failure detector that detects a failure of any one of the voltage detector, the current detector, and the ripple detector based on an output from the voltage detector, an output from the current detector, and an output from the ripple detector,
wherein the failure detector
detects a normal state when all of the outputs from the voltage detector, the current detector, and the ripple detector indicate or do not indicate normal rotation, or otherwise detects an abnormal state, and
determines that the failure has occurred when the abnormal state continues for a predetermined period of time.

10. The rotation angle detector as claimed in claim 9 , wherein
the failure detector determines that one of the voltage detector, the current detector, and the ripple detector is at fault when one of a first state and a second state continues for the predetermined period of time;
in the first state, the outputs from two of the voltage detector, the current detector, and the ripple detector indicate normal rotation and only the output from the one of the voltage detector, the current detector, and the ripple detector does not indicate normal rotation; and
in the second state, the outputs from two of the voltage detector, the current detector, and the ripple detector do not indicate normal rotation and only the output from the one of the voltage detector, the current detector, and the ripple detector indicates normal rotation.

11. A motor module, comprising:
a motor; and
the rotation angle detector as claimed in claim 9 .

12. A method performed by a rotation angle detector including
a rotational angular velocity calculator that calculates a rotational angular velocity of a motor based on an inter-terminal voltage of the motor detected by a voltage detector and a current flowing through the motor and detected by a current detector, and
a ripple detector that detects a ripple component included in the current,
the method comprising:
determining that a failure has occurred when a state, where outputs from two of the voltage detector, the current detector, and the ripple detector indicate normal rotation and an output from a remaining one of the voltage detector, the current detector, and the ripple detector does not indicate normal rotation, continues for a predetermined period of time.

Assignees

• Alps Alpine Co Ltd

Inventors

• Miyako Ikuyasu
• Abe Tsutomu

Classifications

• H02P6/007 Primary

  wherein the position is detected using the ripple of the current caused by the commutation · CPC title

• H02P29/024

  Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load · CPC title

• H02P7/0094 Primary

  wherein the position is detected using the ripple of the current caused by the commutator · CPC title