Cell agnostic battery pack

Patent metadata

Field	Value
Publication number	US-10964979-B2
Application number	US-201815865572-A
Country	US
Kind code	B2
Filing date	Jan 9, 2018
Priority date	Jan 10, 2017
Publication date	Mar 30, 2021
Grant date	Mar 30, 2021

Abstract

A cell agnostic battery pack that is capable of receiving sub-modules including lithium-ion cells regardless of form factor type, technology or supplier is described. The battery pack includes a chassis comprising compartments for receiving lithium-ion cells in the form of sub-modules that are connectable in series, parallel or series and parallel, and a battery pack controller. The battery pack further comprises internal interconnects adapted for coupling the sub-modules received in the compartments to the battery pack controller to create a target pack voltage and energy density.

First claim

What is claimed is:

1. A cell agnostic battery module comprising:
a cell agnostic battery module chassis comprising:
compartments receiving sub-modules of a first type and a second type, the sub-modules including lithium-ion cells and being connectable in series, parallel or series and parallel; and
a battery pack controller; and
internal interconnects coupling the sub-modules received in the compartments to the battery pack controller, the internal interconnects comprising:
a sub-module power bus coupling a power connector on the battery pack controller with complementary power connectors on the sub-modules; and
a sub-module communication bus coupling at least one communication connector on the battery pack controller with complementary communication connectors on the sub-modules.

2. The cell agnostic battery module of claim 1 , wherein the battery pack controller further comprises external interconnects coupling with signal and power connectors on the battery pack controller.

3. The cell agnostic battery module of claim 1 , wherein the internal interconnects further comprise low voltage power coupling with a power and ground connector on the battery pack controller with complementary power and ground connectors on the sub-modules to supply low voltage power to the sub-modules.

4. The cell agnostic battery module of claim 3 , wherein the internal interconnects further comprise a digital I/O coupling a digital I/O connector on the battery pack controller with complementary digital I/O connectors on the sub-modules to receive/send a digital I/O signal.

5. The cell agnostic battery module of claim 1 , wherein the sub-modules of the first type and the second type comprise lithium-ion battery cells of different shapes.

6. The cell agnostic battery module of claim 5 , wherein at least one of the different shapes is at least one of cylindrical type, pouch type, or prismatic type.

7. The cell agnostic battery module of claim 1 , wherein the sub-modules of the first type and the second type include sub-modules from distinct manufacturing sources.

8. The cell agnostic battery module of claim 1 , wherein the sub-modules of the first type and the second type include sub-modules using at least one of nickel-cadmium, nickel-metal-hydride, lead-acid, lithium-ion, or lithium-ion-polymer cell chemistry.

9. The cell agnostic battery module of claim 1 , wherein the cell agnostic battery module chassis further comprises one or more fans to provide airflow through an interior of the cell agnostic battery module chassis and a metal bezel attached to a front end of the cell agnostic battery module chassis, the metal bezel comprising a ventilation pattern to provide airflow through the interior of the cell agnostic battery module chassis.

10. A battery module, comprising:
a cell agnostic battery module chassis having at least two compartments configured to receive at least two sub-modules, wherein each sub-module comprises lithium-ion cells of at least one of a cylindrical shape, pouch shape or prismatic shape, the at least two sub-modules connected in series or parallel to provide a target pack voltage and a target energy density; and
a battery module controller disposed in the cell agnostic battery module chassis, and electrically coupled with the at least two sub-modules via internal interconnects comprising:
a bi-directional power bus;
a bi-directional communication bus;
a sub-module power and ground line; and
a digital input/output line.

11. The battery module of claim 10 , further comprising a backplane connector for signal and power connections.

12. The battery module of claim 10 , wherein the cell agnostic battery module chassis comprises one or more fans to provide airflow through an interior of the cell agnostic battery module chassis.

13. The battery module of claim 10 , further comprising a metal bezel attached to a front end of the cell agnostic battery module chassis, the metal bezel comprising a ventilation pattern to provide airflow through an interior of the cell agnostic battery module chassis.

14. The battery module of claim 10 , further comprising contactors adapted to control connection of a DC voltage output to a DC high voltage power bus of an energy storage system.

15. A method of interconnecting a plurality of sub-modules of a first or second type to a battery pack controller in a battery pack, comprising:
connecting the plurality of a first type of sub-modules in series, parallel, or both to create a power bus, wherein the plurality of the first type of sub-modules are replaceable with the plurality of a second type of sub-modules to create the power bus;
electrically coupling the plurality of sub-modules of the first or second type to the battery pack controller via:
the power bus; and
a power supply bus;
communicatively coupling the plurality of sub-modules of the first or the second type to the battery pack controller via:
a sub-module communication bus; and
one or more digital I/O connections.

16. The method of claim 15 , wherein the plurality of sub-modules of the first type comprises lithium-ion cells of a cylindrical shape and the plurality of sub-modules of the second type comprises lithium-ion cells of at least one of a prismatic or pouch shape.

17. The method of claim 15 , wherein voltage on the power bus is 300V.

18. The method of claim 15 , further comprising electrically coupling voltage on the power bus to a load.

19. The method of claim 15 , further comprising coupling the battery pack controller to an external communication bus separate from the sub-module communication bus.

20. A sub-module connected with one or more other sub-modules to create a battery pack with a targeted pack voltage and energy density, comprising:
lithium ion cell sub-modules comprising lithium ion cells;
components for executing cell monitoring and balancing functions;
a sub-module interface interconnecting with a battery pack controller including:
a power terminal for coupling with a bi-directional DC power bus;
a power terminal for coupling with a power supply bus;
one or more digital I/O terminals for coupling one or more digital I/O links; and
a communication terminal for coupling with a communication bus.

Assignees

• Schneider Electric It Corp

Inventors

• Deokar Vishwas Mohaniraj
• Schultz Lynn Ernest
• Demissie Eyob
• Chase Andrew

Classifications

• H01M10/482 Primary

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M10/48

  Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte (constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569) · CPC title

• H01M10/425 Primary

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• G01R31/396

  Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery · CPC title

• H01M2010/4278

  Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller · CPC title