Coating device

Patent metadata

Field	Value
Publication number	US-10960419-B2
Application number	US-201816124800-A
Country	US
Kind code	B2
Filing date	Sep 7, 2018
Priority date	Sep 19, 2017
Publication date	Mar 30, 2021
Grant date	Mar 30, 2021

Abstract

A coating device is equipped with a rotary head, a drive unit, and an electric power supply unit. The rotary head is configured to be supplied with a coating material. The rotary head includes a diffusion surface that is configured such that the coating material is diffused toward an outer edge portion of the diffusion surface by a centrifugal force, and a plurality of groove portions that are included in the outer edge portion. The rotary head is configured to discharge a threadlike coating material from the groove portions. Also, the coating device is configured such that a diameter of the threadlike coating material is set equal to or larger than 0.03 mm and equal to or smaller than 0.1 mm and that the threadlike coating material is electrostatically atomized.

First claim

What is claimed is:

1. A coating device comprising:
a rotary head that is configured to be supplied with a coating material;
a motor that is configured to rotate the rotary head; and
an voltage generator that is configured to apply a voltage to the rotary head so as to form an electric field between the rotary head and a grounded object to be coated, wherein
the rotary head includes a diffusion surface that is configured such that the coating material is diffused toward an outer edge portion of the diffusion surface by a centrifugal force, and a plurality of groove portions that are formed on the outer edge portion of the diffusion surface, the diffusion surface being an inner surface facing a rotation axis of the rotary head,
the rotary head is configured to discharge a threadlike coating material from the groove portions,
a diameter of the threadlike coating material is set equal to or larger than 0.03 mm and equal to or smaller than 0.1 mm,
the threadlike coating material is configured to be electrostatically atomized, and
the rotary head is configured to discharge the threadlike coating material that has a length that is set equal to or longer than 2 mm and equal to or shorter than 46 mm,
wherein each of the groove portions has a V-shaped cross-section in an axial direction of the rotary head, and
wherein the groove portions extend along an entire length of the diffusion surface.

2. The coating device according to claim 1 , wherein
each of the groove portions is configured to have a cross-sectional area that is larger than a maximum value of a cross-sectional area of the threadlike coating material.

3. The coating device according to claim 1 , wherein
the groove portions extend in a radial direction of the rotary head, and
each of the groove portions is configured to reach an end portion of the rotary head.

4. The coating device according to claim 1 , wherein
the rotary head has a diameter of 20 to 50 mm.

5. The coating device according to claim 1 , wherein
each of the groove portions is configured to have a cross-sectional area that is larger than 0.00257 π mm 2 .

6. The coating device according to claim 1 , wherein
a dimension of the threadlike coating material is set based on a flow rate of the coating material supplied to the rotary head and a rotational speed of the rotary head.

7. The coating device according to claim 6 , wherein
the rotational speed of the rotary head is 10000 to 30000 rpm when the coating material is discharged.

8. The coating device according to claim 6 , further comprising a coating material supply pipe that is configured to supply the coating material to the rotary head at the flow rate of 10 to 300 cc/min.

9. The coating device according to claim 1 , wherein the outer edge portion of the diffusion surface is located at an outermost diffusion surface in a radial direction.

Assignees

• Toyota Motor Co Ltd
• Trinity Ind Corp

Inventors

• Tani Shinji
• Numasato Akira
• Nabeshima Atsuo
• Kondo Takahito
• Murai Yuki
• Ueno Takao
• Ishikawa Katsuhiro
• Okuta Takatoshi
• Harada Kota

Classifications

• B05B5/006

  the adjustement of high voltage is responsive to a condition, e.g. a condition of material discharged, of ambient medium or of target · CPC title

• B05C5/02

  {the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g.} from an outlet device in contact or almost in contact, with the work · CPC title

• B05B5/04 Primary

  characterised by having rotary outlet or deflecting elements {, i.e. spraying being also effected by centrifugal forces} · CPC title

• B05B5/0418

  designed for spraying particulate material · CPC title

• B05B5/053

  Arrangements for supplying power, e.g. charging power · CPC title