Control apparatus for the rotary electrical machine

Patent metadata

Field	Value
Publication number	US-10958202-B2
Application number	US-201916511779-A
Country	US
Kind code	B2
Filing date	Jul 15, 2019
Priority date	Jan 13, 2017
Publication date	Mar 23, 2021
Grant date	Mar 23, 2021

Abstract

A rotary electric machine is equipped with a stator and a rotor. The rotor has a d-axis magnetic circuit that is produced by a magnetomotive force of a field winding, and magnet magnetic circuits that are produced by a magnetic force of permanent magnets. The d-axis magnetic circuit and a q-axis magnetic circuit have at least a part thereof that is common to both. The permeance of the d-axis magnetic circuit is smaller than the permeance of the q-axis magnetic circuit, when a load is being applied to the rotor. A control apparatus of the rotary electric machine has a switching circuit that controls the field current in the field winding, and a control section that makes the switching frequency of the switching circuit become higher when the field current is above a threshold value than when the field current is less than or equal to the threshold value.

First claim

What is claimed is:

1. A control apparatus for a rotary electric machine which has a stator and a rotor, the stator being of annular form and comprising a stator core with stator windings wound thereon, and the rotor being disposed radially inside and facing the stator,
the rotor having a field core, a field winding, and permanent magnets,
the field core having boss portions, disk portions extending radially outward from axial-direction end parts of the boss portions, and a plurality of claw shaped poles extending in the axial direction from radial-direction tip parts of the disk portions, disposed radially outwardly of the boss portions and formed with magnetic poles that mutually alternate in polarity along a circumferential direction of rotation,
the field winding being disposed between the boss portions and the claw shaped poles, and being responsive to excitation for generating a magnetomotive force, and
each of the permanent magnets being disposed between a pair of the claw shaped poles that are mutually adjacent with respect to the circumferential direction of rotation, with an axis of easy magnetization oriented in the circumferential direction of rotation, and with the permanent magnet being magnetized with polarities that coincide with polarities that are produced in the pair of claw shaped poles through excitation by the field winding;
and the rotor having a d-axis magnetic circuit that passes through the disk portions, the claw shaped poles and the stator core and in which flows a magnetic flux that is produced by the excitation by the field winding, and a magnet magnetic circuit in which flows a magnetic flux that is produced by the magnetic force of the permanent magnets, with the d-axis magnetic circuit and the magnet magnetic circuit having, at least in part, a shared circuit portion that is common to both;
wherein:
the permeance Pst of a q-axis magnetic circuit that is positioned at an electrical angle differing by 90° from the d-axis and in which flows a magnetic flux that is formed during excitation of the stator windings, and the permeance Prt of the d-axis magnetic circuit, are set such as to establish a relationship Pst>Prt when a load is being applied to the rotor; and,
the control apparatus comprises:
a switching circuit which controls the excitation of the field winding, and
a control section which makes a switching frequency of changeover between on and off conditions of the switching circuit become higher when the field current is above a threshold value than when the field current is less than or equal to the threshold value.

2. The control apparatus for a rotary electric machine according to claim 1 , wherein:
the threshold value comprises a first threshold value for changing the switching frequency from a high value to a low value, and a second threshold value for changing the switching frequency from the low value to the high value; and
the first threshold value is smaller than the second threshold value.

3. The control apparatus for a rotary electric machine according to claim 1 , wherein
the switching circuit comprises a switch element connected in series with the field winding, and a reverse current diode connected in parallel with the field winding.

4. The control apparatus for a rotary electric machine according to claim 1 , wherein:
the switching circuit comprises a first switch element connected in series with the field winding, and a second switch element connected in parallel with the field winding; and
the switching circuit is a synchronous rectifier type of circuit which executes complementary control of conduction by the first switch element and the second switch element.

5. The control apparatus for a rotary electric machine according to claim 3 , wherein
the switch elements are MOSFETs.

6. The control apparatus for a rotary electric machine according to claim 4 , wherein
the switch elements are MOSFETs.

7. The control apparatus for a rotary electric machine according to claim 1 , comprising
a capacitor connected in parallel with the switching circuit.

8. The control apparatus for a rotary electric machine according to claim 1 ,
wherein the stator windings are polyphase windings, the control apparatus comprising an inverter which controls conduction by the polyphase windings; and
wherein the switching frequency of the switching circuit is lower than a frequency of on and off switching in the inverter.

9. The control apparatus for a rotary electric machine according to claim 8 , wherein
the switching circuit is connected in parallel between a positive terminal and a negative terminal of the inverter.

10. The control apparatus for a rotary electric machine according to claim 1 , wherein
the relationship between the permeance Pst of the q-axis magnetic circuit and the permeance Prt of the d-axis magnetic circuit is set by adjusting at least a part of a magnetic path cross-sectional area in the field core.

Assignees

• Denso Corp

Inventors

• Taniguchi Makoto
• Takahashi Yuuki

Classifications

• H02P9/30

  using semiconductor devices · CPC title

• H02K21/044

  Rotor of the claw pole type · CPC title

• H02P2207/05

  Synchronous machines, e.g. with permanent magnets or DC excitation · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title

• H02K19/26

  characterised by the arrangement of exciting windings · CPC title